Gradeall International Ltd, a manufacturer of tyre recycling equipment and waste management machinery based in Northern Ireland, is drawing attention to an emerging environmental issue linked to the worldwide transition to electric vehicles. While EVs are effective in cutting transport emissions, they contribute to a new problem: accelerated tyre wear. As EV uptake grows across UK and globally, the resulting surge in end-of-life tyres is placing mounting strain on existing recycling systems. The Northern Ireland-based company is promoting the value of PAS 108 tyre baling as a practical solution for operators dealing with this increasing waste stream.

The accelerated degradation of EV tyres is largely due to the significant weight of their battery packs, which can add several hundred kilogrammes compared to conventional vehicles. This extra load, combined with the instant torque characteristic of electric motors and the friction generated by regenerative braking, leads to more rapid tread wear. These mechanical demands mean EV tyres require replacement sooner, intensifying the volume of waste material entering the recycling chain.

Evidence from industry research underscores the scale of the issue. Data from Epyx, analysing millions of vehicles, reveals that EV tyres wear out thousands of miles earlier than those on petrol or diesel cars. First replacements for EVs typically occur around 18,000 miles (approximately 28,968 km), a notable contrast with the longer lifespan of conventional vehicle tyres. Some estimates suggest EV tyres wear out up to half as quickly again, reinforcing the need for robust processing infrastructure.

Tyre baling has emerged as a widely adopted method for managing large quantities of waste tyres. Hydraulic balers compress whole tyres into dense, standardised units that are easier to store, transport and reuse. In the UK, PAS 108 sets the benchmark for tyre bale quality, defining standards for density, dimensions, and binding to ensure suitability in civil engineering projects like drainage and embankments.

Gradeall’s MKII PAS 108 tyre baler enables operators to process growing volumes efficiently while adhering to recognised specifications. As EV adoption accelerates across the UK and Ireland, such scalable equipment is becoming essential for responsibly managing the next wave of electric vehicle tyre waste.

Conor Murphy of Gradeall International said, “The EV revolution is great for emissions, but it is creating a tyre waste problem the recycling industry needs to address now. Electric vehicles wear through tyres 20–30 percent faster due to battery weight and instant torque. As EV fleets expand, the volume of end-of-life tyres entering the waste stream will increase accordingly. PAS 108-compliant processing provides a reliable way for operators to manage that growth responsibly.”

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Chhattisgarh-based technology company Aarika Innovation has introduced KoolWheel, an automated tyre water spray cooling system manufactured in India.

The product is designed for freight vehicles and school buses to manage tyre overheating caused by road surface temperatures.

The system uses IR (infrared) temperature sensors, a 5-bar pump and solenoid valves to spray a mist on tyres when temperatures exceed a threshold. The hardware operates on a 12V setup and includes a controller that requires no driver intervention. Dashboard indicators and buzzers provide alerts regarding system status and temperature levels.

The company has introduced two variants of the product for KoolWheel Freight, which is designed for trucks, trailers and multi-axle vehicles, covering up to 22 tyres across six axles. And KoolWheel SchoolSafe, which is developed for school buses and coaches, featuring a 50-litre stainless steel tank and an automatic shutoff to prevent battery drain.

The company states the system can reduce tyre temperatures by up to 25deg Celsius and extend tyre life by up to 35 percent. The technology is intended to reduce the risk of blowouts and maintenance costs for fleet operators. The product is currently available in markets including Chhattisgarh, Madhya Pradesh, Maharashtra, Uttar Pradesh, Rajasthan and Telangana.

Swayam Agarwal, Founder, Aarika Innovation, said, “KoolWheel has been created to solve a very real problem faced by Indian transporters and school bus operators every day. Tyre overheating is not just a maintenance issue; it directly impacts road safety, operating costs, and fleet reliability. With KoolWheel, our aim is to offer an affordable, intelligent, and Made-in-India solution that helps fleets run safer, longer, and more efficiently.”

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European tyre major Pirelli is starting production of its Cyber Tyre technology at its plant in Georgia. The facility produces tyres for the US market, including products for the motorsport segment.

The announcement occurred during the SelectUSA Investment Summit. Cyber Tyre is a system that collects data from sensors embedded in tyres. This data is processed through software and algorithms to communicate with vehicle electronics. The system is intended to integrate with driving systems to provide functionalities for mobility and safety.

Pirelli is also introducing the Modular Integrated Robotised System (MIRS) at the factory. This manufacturing process uses robots to manage productivity and quality. The system creates a link between product design and application. This update is intended to increase the production capacity of the site.

The Georgia plant has operated for over two decades and includes a research and development centre. The facility uses natural rubber certified by the Forest Stewardship Council.

Claudio Zanardo, CEO of Pirelli North America, said, “The start of Cyber Tyre production in our Rome, Georgia plant is a significant milestone for Pirelli in this country. It reflects our commitment to bringing advanced technologies like Cyber Tyre closer to the market, further strengthening our industrial footprint and innovation capabilities in the United States.”

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The Yokohama Rubber Co., Ltd. developed a proprietary tyre mould design support system in April 2026, integrating finite element method (FEM) simulations and the company’s own artificial intelligence technology. This new tool is designed to augment the expertise of development personnel, enabling even less experienced staff to efficiently design moulds. It achieves this by providing data derived from numerous virtual experiments, which clarify how different mould design factors influence tyre characteristics.

The system accelerates mould development, lowers costs and minimises the rework typically associated with realising new designs. Furthermore, by fostering a multi-perspective understanding of the links between mould design elements and tyre performance, the tool equips Yokohama Rubber’s developers with fresh insights. These discoveries are expected to aid in creating tyres capable of achieving higher performance levels.

Developed under Yokohama Rubber’s HAICoLab AI concept launched in October 2020, the system addresses longstanding challenges. Mould design critically affects tyre traits, but traditionally understanding this relationship required expensive, time-consuming trial production and evaluations. The process also depended heavily on the tacit know-how of highly experienced staff, leading to variations in accuracy and development time based on individual expertise.

The support system resolves these issues through automated simulations and AI-based prediction and visualisation. It first generates numerous tyre FEM models with varied mould shapes and calculates their characteristics in a virtual space. These results train an AI surrogate model that instantly predicts design factor-performance relationships. By applying explainable AI technologies like SHAP and Partial Dependence Plots, the company’s developers can quantitatively visualise each factor’s impact, easily determining necessary adjustments to achieve targeted tyre characteristics.

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VMI has announced that it will showcase multiple new automation solutions at The Tire Cologne, aimed at advancing the retreading process. Among the innovations is an automatic splice unit, which will be on display and available for short demonstrations at the event. VMI account manager Ronald Noppers is scheduled to present on automation in retreading on 11 June at 12:45.

The company is introducing the automatic splice unit and automatic recipe loading as initial steps towards greater industry automation. Designed for applying extruded hot cushion gum to buffed tire casings, the VMI RETRAXX system currently relies heavily on skilled manual labour, a resource that is becoming scarcer and more expensive. To address this, VMI introduced an automated wingformer setting upgrade for the RETRAXX in 2024, allowing operators to start an automatic cycle that positions the wingformers without manual intervention.

Key advantages of these automation solutions include reduced operator dependency and improved uniformity and product quality. VMI will be located in hall 7 at stand number C-041.

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