PCBL Chemical Charts Ambitious Expansion Strategy Amid Global Market Shifts

 PCBL Chemical Charts Ambitious Expansion Strategy Amid Global Market Shifts

PCBL Chemical is positioning itself for significant growth through strategic expansions and capacity additions across multiple business segments, capitalising on emerging global chemical market opportunities. 

The company is making substantial investments in its manufacturing capabilities, with a notable recent development being the allocation of 116 acres of land in Andhra Pradesh’s Naidupeta region.
This new site represents the company’s sixth manufacturing location, which can house roughly 400,000-450,000 metric tonnes per annum (MTPA) of carbon black capacity. It is strategically positioned near major ports like Kattupalli and Krishnapatnam, enabling efficient logistics and cost-effective goods movement. 
“The first phase of this expansion will involve establishing a 150,000  MTPA carbon black plant, with an estimated investment of approximately INR 9.5-9.6 billion and a projected timeline of 2-2.5 years,” said Raj Gupta – Chief Financial Officer – PCBL Chemical Limited.

Current manufacturing capacity has already been expanded, with the company recently commissioning a specialty line of 20,000 MTPA in Mundra, bringing its total capacity to 790,000 MTPA. The company is simultaneously pursuing multiple expansion tracks, including a brownfield expansion of 30,000 tonnes in Tamil Nadu and a second phase expansion of 60,000 tonnes, accompanied by a 12 MW green power project.

In the speciality chemicals domain, PCBL is making significant strides. The company has launched ECOZENTM6000, a new product grade based on recycled materials, demonstrating its commitment to sustainability. 
The company has also been certified with International Sustainability and Carbon Plus (ISCC) certification, underscoring its dedication to responsible production and circular economy principles.

The company is particularly bullish about its export markets, especially in Europe and North America. Despite current geopolitical challenges stemming from restrictions on Russian Carbon Black exports, PCBL sees this as an opportunity to expand its market presence. The company has increased its international sales volumes, with western market contributions rising from 7-8 percent historically to approximately 35 percent currently.

The specialty Carbon Black segment shows promising growth, with projected full-year sales volume expected to reach 63,000-64,000 tonnes, compared to 57,000 tonnes last year. “Management anticipates gradual margin improvements in this segment over the next 2-4 years as they move up the value chain,” said Gupta.

A particularly exciting development is the company’s nano-silica project. PCBL is currently establishing a pilot plant for sampling, with plans to develop a 2,000-tonne commercial facility. “Now, this 2,000 tons, based on our back of the envelope calculation, should give us somewhere around INR1,700-1,800 crores kind of a top line and roughly about INR800-900 crores kind of EBITDA,” said Gupta.

wdk Calls For Risk-Based Approach To Unlock Tyre Recycling Potential

wdk Calls For Risk-Based Approach To Unlock Tyre Recycling Potential

The German Rubber Industry Association (wdk) has called for enhanced policies to unlock the full potential of tyre recycling in Germany. While acknowledging the existing successes of the circular economy in this sector, Stephan Rau, Technical Director of wdk, emphasised that significant untapped opportunities remain. Last year alone, Germany generated 533,000 tonnes of used tyres, with nearly 70 percent kept in circulation through reuse, retreading and recycling. The wdk advocates for a stronger framework to improve these material flows and boost the market for recycled materials.

A central pillar of the wdk’s position is the demand for a modern, science-based evaluation of recycled rubber products. Over 200,000 tonnes of used tyres are processed annually into granules and rubber flour, vital secondary raw materials for sustainable manufacturing. However, Rau argues that their broader market success is hindered by outdated assessment methods. The association urgently recommends a risk-based approach that evaluates chemical ingredients based on their actual bioavailability and migration, rather than their mere presence. This perspective, now supported by the German Federal Institute for Risk Assessment (BfR), necessitates establishing binding limit values determined through migration analysis to ensure both safety and commercial viability.

Furthermore, the wdk highlights a critical gap in the complete monitoring of tyre material flows. A notable proportion of used tyres exit Germany and Europe for processing, depriving domestic recyclers of valuable secondary raw materials. To address this leakage and strengthen the circular economy, Rau stresses the need for comprehensive tracking of all end-of-life tyres. The association’s commitment is reflected in its patronage of the Alliance for Future Tyres (AZuR), a European network of nearly 100 partners from industry, trade and science dedicated to advancing a sustainable tyre circular economy across all segments.

Hi-Green Carbon Secures ISCC EU Certification

Hi-Green Carbon Limited has achieved a significant milestone in its sustainability operations by securing the prestigious ISCC EU Certification. This globally recognised endorsement highlights the company's adherence to rigorous international standards for environmental responsibility and supply chain integrity.

The certification verifies full compliance across the entire production process, from sourcing to delivery, emphasising traceability and operational transparency. It specifically validates the sustainable production of the company's key outputs, including recovered carbon black (rCB) and tyre pyrolysis oil (TPO). This accomplishment underscores Hi-Green Carbon’s commitment to circular economy principles and positions it as a leader in the production of sustainable industrial materials.

The company statement read: “This milestone not only strengthens our sustainability commitment but also deepens our collaboration with you, our valued clients and partners. With ISCC-certified products, you can have greater confidence in the environmental integrity and long-term sustainability of your supply chain, supporting your own green initiatives and carbon-reduction goals. We extend our sincere gratitude to our clients, partners, and team members for their consistent support and trust. Together, we are driving positive change and contributing to a cleaner, greener, and more circular future.”

Bekaert Launches inhera Sustainability Label For Low-Carbon Industrial Solutions

Bekaert Launches inhera Sustainability Label For Low-Carbon Industrial Solutions

Bekaert has launched a sustainability label, inhera, to identify its top-performing solutions designed to help customers accelerate progress towards net-zero targets. The label is applied to products that meet defined criteria, including alignment with the EU Taxonomy Regulation, carbon-emission reduction, improved resource efficiency and support for circularity. Eight solutions currently carry the label.

The company said the initiative responds to rising expectations for transparency and credible sustainability claims. It presents inhera as a means of offering clearer information on the impact of its solutions across sectors including construction, automotive and energy.

The name reflects Bekaert’s stated commitment to integrating sustainability across its operations. Ann-Françoise Versele, Vice-President Sustainability, said: “Sustainability is inherent in everything we do at Bekaert. Through our products and processes, we aim to leave a legacy of sustainability for future generations. Our partners who choose inhera solutions are choosing to accelerate sustainability and create real impact.”

The eight labelled solutions include Ampact copper magnet wire for high-voltage electric-motor stators, which the company says delivers a 10 per cent reduction in direct CO₂ emissions. Flexisteel hoist ropes for elevators are designed to cut daily energy use by up to 36 per cent compared with traditional steel ropes.

Elyta Ultra and Mega Tensile tyre reinforcements provide up to 16 per cent CO₂ savings per tyre and support circular reuse. High-tensile steel cores for overhead power lines reduce steel consumption by more than 30 per cent.

Bezinal Vineyard Plus coatings, made with low-carbon raw materials, deliver more than 50 per cent CO₂ reduction and 14 percent lower life-cycle greenhouse gas emissions. Bezinox non-magnetic armouring wire for submarine power cables is engineered to extend cable life and reduce operating temperatures.

Next-generation hose-wire reinforcement uses 28 per cent less wire and 5 per cent less rubber per hose, resulting in up to 70 percent lower CO₂ emissions, while subsea cable armouring wire made from at least 70 per cent recycled steel offers more than 50 per cent CO₂ savings and is fully recyclable at end-of-life.

Bekaert said additional products will be added to the inhera label as further innovations are developed.

Japan–Indonesia Research Effort Reports Progress On Tackling Rubber Tree Leaf Fall Disease

Japan–Indonesia Research Effort Reports Progress On Tackling Rubber Tree Leaf Fall Disease

Yokohama Rubber has reported new findings from an international research programme aimed at combating leaf fall disease, a fungal infection that has disrupted natural rubber production in Indonesia, the world’s second-largest supplier.

The results were presented on 9 December at the fifth Joint Coordinating Committee Meeting held at Universitas Indonesia. The initiative, formally titled “Development of Complex Technologies for Prevention and Control of Rubber Tree Leaf Fall Diseases”, forms part of the Science and Technology Research Partnership for Sustainable Development, a scheme run by the Japan Science and Technology Agency and the Japan International Cooperation Agency with support from Japan’s foreign and education ministries.

The project brings together Japanese industry, government and academic institutions, including the national research agency RIKEN, with Indonesian partners. Its objective is to maintain output from smallholders, who account for more than 90 per cent of Indonesia’s natural rubber production. The programme is pursuing several approaches: pesticide-based disease control; the development of disease-resistant clones; and early detection using satellite and drone imagery.

Yokohama Rubber, which uses natural rubber as a principal raw material for tyres, has been involved since the project’s launch in 2020. The company began assessing pesticide effects on rubber quality in 2024, following a screening process. Field tests on large plantations have shown that correctly applied pesticides do not impair the properties of raw or vulcanised rubber. Yokohama Rubber is now contributing to research on how such treatments may affect smallholders.

The group said its “Procurement Policy for Sustainable Natural Rubber” incorporates support for participants across the supply chain, including small-scale farmers. It expects its role in the project to aid the sustainable production of natural rubber and help stabilise smallholder incomes. Yokohama Rubber is also an official partner in a separate SATREPS initiative on using rubber seeds to develop environmentally focused products intended to mitigate global warming and plastic pollution.

Under its sustainability theme, “Caring for the Future”, the company has emphasised links between its commercial activities and broader environmental and social objectives.