JK Tyre is preparing for the future mobility demand, banking on its R&D and testing capabilities. The pioneer of radial tyre technology to green tyres in India, JK Tyre is in the process of launching new technologies from puncture-proof tyres to UUHP ( Ultra Ultra High Performance) and electric vehicles tyres for passenger cars and connected mobility solutions.

“If you look at the evolution of tyre technologies in India, today radialisation in the passenger car tyre segment has reached over 90 percent, while it is in the 50–55 percent range in the commercial tyres segment. In the next three to five years, the radialisation of commercial tyres will reach 65 to 70 percent. We will also see a fast transition from tube tyres to tubeless tyres in the country soon. New technologies such as smart tyres and puncture-proof tyres will pick up gradually segment-wise in India, catering to niche demand initially. As and when OEMs require these new technologies, our products will be readily available,” said Dr Rabindra Mukhopadhyay, director, R&D, JK Tyre & Industries,.

JK Tyre acquired Pune-based Treel Mobility. Today, JK Tyre is India’s only tyre company that indigenously manufactures Tyre Pressure Monitoring Systems (TPMS) based on TREEL sensor technology for OE and OE replacement markets. Its smart tyres provide live data on tyre temperature, tyre pressure, tyre positions, locations, distance travelled and expected tyre life through its algorithm, thus capturing the full health of the tyres.

The company is pushing its smart tyre solutions in the replacement market, especially for fleet companies. “It’s all about the value for money. If the customers think this product is value for money, they will pay for it,” said Dr Mukhopadhyay. The company’s smart tyres are available in PCR, 2-wheeler, LCV and truck categories.

The company is engaged in the manufacturing and marketing of automotive tyres, tubes and flaps. Today, the company has 12 state-of-the-art manufacturing facilities – three plants in Mysuru; three plants in Haridwar; one plant each in Banmore (MP), Kankroli (Rajasthan) and Chennai, and three plants in Mexico. These plants manufacture around 32 million tyres per annum.

JK Tyre’s products comprise truck & bus radial and bias, passenger car radials, two- and three-wheeler tyres, LCV & SCV bias and radial, off-highway tyres (OTR and Farm), as well as speciality tyres for military and defence, industrial and farm applications besides racing tyres.

Products in Pipeline

The company will soon introduce new products catering to the demand of new requirements, and one of them is a puncture-proof tyre for cars. The puncture-proof tyre has an inner coat of a special rubber compound developed by the company that seals and heals the tyre immediately. As per the company, its puncture-proof tyre can sustain up to 300 punctures. It also enhances durability and does not allow fuel efficiency to drop.

Bias tyres will also remain the focus of JK Tyre to maintain its leading position in the commercial tyres segment. According to Dr Mukhopadhyay, though India is aggressively moving towards the radialisation of commercial tyres, bias tyres will remain in demand for the next 15-20 years owing to the road conditions and the benefits it provides. “For short-haul and within-the-city transportation, bias tyres are still preferred. Globally, bias tyres still own around 10 percent market, and India is one of the leading exporters of bias tyres,” said Dr Mukhopadhyay.

Tyres for EVs are expected to have lower rolling resistance, much lower tyre noise and high torque resistance with durability. JK Tyre has also developed new pattern series for electric scooters. For the scooter tyres, the company has a compound which has a 12 percent reduction in hysterias, leading to higher fuel saving and lower heat-related failures. JK Tyre is currently working with MG Motor to offer EV tyres on the passenger car tyre side. “We also have plans to offer electric passenger and light truck tyres,” added Dr Mukhopadhyay. 

JK Tyre has also developed the second generation of EV tyres for passenger cars, which can up to 13 to 14 k per KVH.

Though niche, the high-performance bikes and car segment is gaining traction in India, and JK Tyre is also eyeing the same segment. For premium, high-end luxury cars, for domestic and export, JK Tyre has developed Levitas Ultra, an ultra-high-performance tyre. The Levitas Ultra offers the best in class ride and handling, braking, comfort and noise level. The company will also bring out ‘H’ rated tyres designed for high-speed motorcycles, which can reach 210 kmph, focusing on a lower aspect ratio. The company has tested and validated the Levitas Ultra tyre for India and Europe. The company claims the Levitas Ultra tyre’s performance is tuned at a level better than the global brands in overall handling, performance, control, wet grip and noise. “We are also working on non-pneumatic tyres, but it will take time to develop,” added Dr Mukhopadhay.

R&D and Testing Capabilities

R&D has always been  an integrated focus of JK Tyres to bring new technologies. A few decades ago, almost all tyre companies in India collaborated with foreign tyre companies to get technologies. To reduce dependency on international companies, JK Tyre established India’s first independent elastomer and tyre research institute, Hari Shankar Singhania Elastomer & Tyre Research Institute (HASETRI), in 1991 at Kankroli, Rajasthan. Today, HASETRI is one of the leading research institutes in Asia in rubber and tyre technology. HASETRI works in material characterisation, product characterisation, simulation, environmental analysis, calibration, consultancy and training.

In 2018, JK Tyre inaugurated its Global Technology Centre RPSCoE in Mysuru, bringing together the best in class facilities under one roof. The RPSCoE houses HASETRI and The JK Tyre Tech Centre. The company is ramping up its R&D and testing capabilities to meet future requirements. This year, the company has allocated a budget of INR 1.1 billion to procure equipment for tyre analysis. JK Tyre has already ordered the Flat-Trac CT Plus system, made by MTS, which is engineered to deliver highly accurate and repeatable measurements of tyre force and moment properties under steady-state and dynamic conditions. The machine, which costs over INR 500 million, has capabilities of steady-state force and moment measurement, dynamic force and moment measurement, sinusoidal radial deflection tests, simulation testing and effective rolling radius measurement. Another highlight of the centre is semi-anechoic chamber for noise, harshness and vibration measurement. JK Tyre was also the first tyre company in India to invest in a first-of-its-kind semi-anechoic chamber.

JK Tyre also has a centre of excellence at IIT Madras, a joint venture between the company and IIT Madras. Over the years, the company has developed many predictive technologies and other solutions at the centre. The IIT Madras centre has a virtual proving ground to have the actual performance for the tyres on a vehicle without having real tyres or vehicles. Various data for the vehicles and a tyre is fed into the software, and you can put data of any test track and drive the car with different speeds. The virtual proving ground helps the company generate various data to determine what kind of tyres is best suited for a particular vehicle.

For enhancing its door testing capabilities, JK Tyre is also establishing its wet grip testing capability. The company has bought a skid trailer used for on-road tyre characterisations- force & moment, rolling resistance dry and wet grip. Currently, it is at NATRiP, Indore.

Recently, HASETRI received accreditation from the prestigious National Accreditation Board for Testing & Calibration Laboratories (NABL) for outdoor regulatory testing as per ISO/IEC 17025:2017. With this, HASETRI has become the first Scientific & Industrial Research Organisation (SIRO) recognised by DSIR, Government of India and an independent tyre testing and research institute in India to receive such accreditation from NABL.

Under the scope for outdoor testing, the accreditation includes testing for wet grip and coast-by noise for C1 (passenger) and C2 (light truck) category tyres as per ECE R117 method. The indoor tyre testing facilities for regulatory requirement like rolling resistance, endurance, dynamic growth etc. have already been accredited by NABL as per ISO/IEC 17025:2017.

JK tyre is exploring many possibilities on the material development front, one of which is mixing solid and liquid materials. “We are exploring possibilities of mixing natural rubber at the level of latex form with other solid materials. With this mixing process, we can save lots of energy consumption,” said Dr Mukhopadhyay. The company is working with different raw materials suppliers, especially synthetic rubber suppliers like SBR, to convert petrol-based materials to non-petrol based materials.

Reuse, retread and recycle are also focus of the company.  Currently, the company is using three percent recycled rubber in its new products. In the future, it targets to have 10 percent recycled rubber in the new products in the next five years. “However, a greater challenge is to have virgin rubber properties in the recycled rubber,” added Dr Mukhopadhyay.

JK Tyre is also targetting to increase its retread tyre volume . As of now, it is retreading 300 tonnes of used tyres per day, aiming to take it to 500 tonnes per day. (TT)

Apollo Tyres Ltd has secured a one-season shirt-sleeve sponsorship agreement with AS Monaco, one of French football's most successful clubs, to increase awareness for its premium Vredestein brand.

This partnership will leverage Ligue 1's ranking as the fifth most watched football league in the world to raise awareness of Vredestein's award-winning products among a large audience in France and abroad. On November 22, AS Monaco's home league game against Brest will have the new sleeve branding for the first time. The Vredestein brand will be heavily promoted at Stade Louis-II for the 2024–2025 season, including on player sleeves and LED screens around the field. Exclusive social media initiatives will further help make the brand prominent, reaching a large and interested audience.

Yves Pouliquen, Vice President – Commercial, Europe, Apollo Tyres, said, “This partnership is an exciting opportunity to strengthen Vredestein’s presence in one of our key markets. AS Monaco’s rich history and commitment to excellence mirror our focus on performance and innovation. We look forward to building a successful relationship with the club and celebrating its achievements this season.”

Thibaut Chatelard, Marketing and Revenue Director, AS Monaco, said: “We are delighted to welcome Apollo Tyres and its Vredestein brand to the family of AS Monaco partners. This collaboration makes sense in view of the values we share, such as the constant pursuit of performance and excellence. There’s no doubt that this new support will be precious for the rest of our season, which promises to be thrilling.”

Nexen Tire, a leading global tyre manufacturer, has launched the Nexen N´Blue S tyre, adding to its range of summer tyres and providing drivers with advanced safety, energy efficiency and superior driving stability in wet and dry conditions.

Developed using highly dispersed silica and equipped with an optimised structural design, the Nexen N´Blue S tyre provides reduced road noise and improved driving stability. The tyre features an innovative tread compound, formulated with hydrophilic fillers and microstructure-controlled polymers, and provides lower rolling resistance and exceptional dry and wet grip. The tyre also excelled in test results by demonstrating an 11 percent improvement in wet braking distance compared to its predecessor.

Apart from providing excellent performance, the Nexen  N´Blue S also scores high on the sustainability index. The tyre provides an eco-friendly solution for environmentally conscious drivers by minimising fuel consumption and CO2 emissions. The Nexen N´Blue S summer tyre is available in 58 sizes, which makes it compatible with different types of vehicles.

Kumho Tire Vietnam Co., Ltd. is all set to expand its investment project in Binh Duong province of Vietnam, with the phase 3 of expansion commencing in early 2025. This was discussed at a recent meeting between Vo Van Minh, Deputy Secretary of the Provincial Party Committee and Chairman of the Provincial People's Committee (PPC), and Kim Hyun Ho, General Director of Kumho Tire Vietnam Co., Ltd.

The meeting was held on 13 November at the Administrative Centre of Binh Duong province, as per an official statement. Apart from the company’s investment till date and the planned investment for phase 3, the two also discussed about the challenges and obstacles regarding procedures and processes to have more land funds to expand the manufacturing plant, along with taking measures to tackle the obstacles. Kim Hyun Ho also conveyed to the PPC Chairman that Kumho Tire Vietnam Co., Ltd. belongs to South Korea's Kumho Tire Group and is currently ranked 10th in the car tyre manufacturing industry.

The company had invested in a tyre manufacturing plant in My Phuoc 3 Industrial Park in 2007 with a total initial investment of USD 308 million, which was supplemented by another USD 300 million in 2021. This extended the factory scale to six hectares and increased the production capacity to 12.5 million tyres annually. With the expansion in early 2025, the company will raise its total investment to USD 908 million and increase the factory's production capacity to 17 million tyres annually. The expanded capacity is expected to be operational by early 2026.

Yokohama-ATG, a leading manufacturer of all-terrain and off-the-road tyres, has expanded its Galaxy MFS 101 SDS range of forklift tyres with the launch of white, non-marking tyres.

The Galaxy MFS 101 SDS range consists of puncture-proof SDS tyres with extended wear limits designed for high-intensity working shifts and long durability. These are premium, solid rubber tyres developed for tough demands, a long service life and high driving comfort. The addition of white, non-marking tyres is specifically aimed at clean working environments.

Marked by a 3-stage construction process, the forklift tyres feature reduced heat build-up, effective shock absorption and minimised vibrations. The pattern design guarantees a smooth ride and good steerability thanks to its continuous centre lug and circumferential grooves. Furthermore, the flat walls and wide flat profile offer excellent stability when using a forklift for vertical stacking. The tyres are also equipped with anti-slip steel beads for improved rim fitment

In a case study on a CAT 2.5-tonne forklift that was used for handling heavy pallets on asphalt, the Galaxy MFS 101 SDS outshone the competitors with impressive performance. The tyre delivered an approximate 900 working hours before replacement against competitors’ 500 working hours.