Do You Have Difficulties With The Start Of Production After A Shutdown?

Do You Have Difficulties With The Start Of Production After A Shutdown?

Our company VIPO a.s, the manufacturer of automatic bead winding machines, recommends performing at least the following tasks before starting production:

# Inspection of key machine functions ( e.g. TCU, extruder with automatic head locking that ensures the achievement of a stable head pressure and fast start-up)

# Visual inspection of the line – correct guidance of the material

# Control of input materials (rubber compound, wire)

# Check for visual damage

# Check tooling and check compliance with the selected recipe

# Security control

# Check alarms

# Dry test – motion control, robot control, manual mode

After starting the machine, we recommend checking and measuring the first product, as well as a visual inspection of the entire line. A prerequisite for the correct and fast start of production is the correct termination of production, such as cleaning of tools, correct shutdown of the machine, replacement of filters, observance of preventive and possibly also predictive maintenance. It is obvious that the mistake of neglecting the recommended procedures also leads to the emergence of critical situations in terms of safety, as well as to limit the functionality of the entire equipment.

Is there a way to speed up the start of production after a shutdown and ensure that the risk of a shutdown is minimised?

There is a possibility of the usage of ’experimental’ or ‘experience’ way to do it.  The conventional methods do not bring correct result for all time.

The Smart Maintenance Module software developed by VIPO a.s. integrates all recommended procedures of the manufacturer in the form of so-called checklists in digital form, available on mobile phones, tablets, or HMI, and at the same time integrates preventive maintenance together with mechanical, electrical and other accompanying documentation in one place. This system offers proper machine start up after shutdown without any forgotten step. The data are saved in the system for future verification and analysis if necessary.

In case of deployment of Advanced Condition Monitoring, by collecting data from PLCs and additional implementation of technical diagnostics (vibration diagnostics, multicriteria diagnostics etc.),wWe can use predictive maintenance within deep neural networks within the portfolio of production equipment in the tyre industry.

To eliminate human error, VIPO a.s. developed a unique product focused on automatic mould identification and subsequent validation with a recipe. The automatic form identification is intended to avoid crashing the machine in case of tooling change. Each form segment is equipped with 2D code (QR or bar code) which is connected to the form. Tooling validation ensures correct production based on needed article. Verification is done with machine initialisation. The production is not allowed in case the recipe and mounted form does not fit together. This system ensures production of improper components and additionally protects equipment from any collision or crash.      

For the purposes of remote technical support, VIPO a.s. provides its customers with the Augmented Assistance tool, thanks to which VIPO a.s. is able to provide the customer with adequate support almost immediately using a head-mounted tablet. VIPO a.s. at the same time is a proud system integrator of TeamViewer, as well as PTC and ICONICS system integrator network. (TT)

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    Lamborghini Huracán STO to run on Bridgestone tyres

    Lamborghini Huracán STO to run on Bridgestone tyres

    Bridgestone will supply tailored-made tyres for Lamborghini’s Huracán STO, which will be launched in 2021.

    Bridgestone ensured the high-performance tyre can maximise the Huracán STO’s traction, handling, control, and extreme overall performance.

    Key to the tyre’s success in maximising the super sports car’s performance is the combination of pattern and cavity design. The Potenza tyres apply an asymmetric tread design for enhanced steering response and cornering stability, and an internal crown structure that distributes footprint pressure evenly when cornering.

    As well as the road-focused, custom-developed Potenza fitment, Bridgestone will also be providing a track-oriented, road-homologated version of the tyre that applies “race” technologies to maximise the vehicle’s track performance, especially in dry conditions.


    Steven De Bock, VP Consumer Replacement and OE at Bridgestone EMIA, said, “It’s been a pleasure for our team to work so closely with Lamborghini for the first time, and on such an exciting project. The Huracán STO is an incredible piece of engineering that deserves a custom tyre that can fulfill its full potential. I can proudly say that Bridgestone has delivered such a high-performance tyre. It has been fantastic for the team to have worked on a project that is at the forefront of technology in so many ways.”

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      Hankook Starts Operations At New Testing Facility In Spain

      Hankook Starts Operations At New Testing Facility In Spain

      Hankook, one of the major global tyre brands, has started testing and development operations at its new ultra modern facility in Spain.

      The testing facility has been set up on the premises of the Applus+ IDIADA Group and can also cater to European premium car manufacturers that have their own demanding tyre tests. The facility is completely automated and will host a 20-member team from the Spanish testing centre, which is affiliated to the Hankook Europe Technical Centre.

      Klaus Krause, Head of European Research and Development Centre, said, "With the further expansion of our testing capacities in Spain, we are reaching the next level together with our local partner Applus+ IDIADA."

      He also added, "We are confident that the newly installed testing facilities in particular will significantly improve our efforts to provide the best tyre testing conditions and services to our employees and customers. In addition, we will also be able to conduct significantly more tests on site." (TT)

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        New Innovative Construction Tyre from ASCENSO

        New Innovative Construction Tyre from ASCENSO

        ASCENSO introduced a construction tyre - BLB 730- which is used for boom lift vehicles used in construction and other industries. It comes with several features that cater to the unique needs of aerial lifting equipment.

        The BLB 730 tyre is available in different sizes to fit various boom lift vehicles. This range of sizes provides versatility and compatibility with different types of aerial lift work platforms.

        ASCENSO's BLB 730 tyre is a significant advancement in specialised equipment for the construction industry. It focuses on load capacity, stability, traction, and durability to improve the performance and safety of boom lift vehicles. Whether working at heights or manoeuvring on tough terrains, this tyre offers reliability and durability for efficient operations,” said the company in a statement.

        The BLB 730 tyre is built to handle heavy loads and stabilise boom lift vehicles. It has solid lugs and a more extended shoulder design, which ensures good traction and prevents slipping during operation. This is important for safely carrying heavy weights at high elevations. ASCENSO has used a special rubber compound in making the BLB 730 tyre, making it durable and long-lasting, resulting in less downtime and more productivity on construction sites.

        To make the tyre even better, the company has optimised its inner volume to reduce tyre fill consumption, reducing the risk of tyre punctures, minimising the need for maintenance, and keep the vehicles running smoothly.

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          Falken Named Official Partner Of Men’s IHF World Handball Championships 2023

          Shin-Etsu Chemical To Invest New $ 702 million In Silicones Portfolio

          Falken Tyre Europe is an official IHF Men's World Championship 2023 partner for the upcoming tournament, the company has announced. The tournament is taking place at nine venues in Sweden and Poland from 11-29 January, 2023. Falken Tyre claims that the partnership was organised by the sports marketing agency SPORTFIVE. SPORTFIVE is responsible for exclusive marketing and media rights for all IHF World Championships until 2031.

          Falken Tyre claims that this is its second agreement with the International Handball Federation. In addition to title and logo rights (Official IHF Men's World Championship 2023 Partner), the company has also secured advertising rights, including the Falken logo in each goal and centre circle of the courts, as well as the presence of Falken branding in the official tournament social media communications and print materials. According to Falken Tyre, this is complemented by 30-second video ads that will be shown on the big screens in the nine sports halls before the start of each match and at half-time.

          Sharing his views, Robert Müller von Vultejus, Chief Growth Officer at SPORTFIVE, said, “With Falken, the IHF World Handball Championships have secured a great partner who is positioned with far-reaching influence in the relevant core markets. We are delighted to have been able to bring two global partners together for one of the most exciting sporting events of next year.”

          Markus Bögner, COO and President of Falken Tyre Europe GmbH, explained, “Handball isn’t just of great importance in Europe, but all over the world, which has led us to partake in this top-level tournament once again. The fact that the international tournament is taking place in countries that are among our core markets is another great reason for our involvement. We can also look back on a long partnership with our colleagues at SPORTFIVE, who always offers us excellent opportunities that are an excellent fit for the Falken brand, which stands for enthusiasm, performance and achievement.”

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