Do You Have Difficulties With The Start Of Production After A Shutdown?

Do You Have Difficulties With The Start Of Production After A Shutdown?

Our company VIPO a.s, the manufacturer of automatic bead winding machines, recommends performing at least the following tasks before starting production:

# Inspection of key machine functions ( e.g. TCU, extruder with automatic head locking that ensures the achievement of a stable head pressure and fast start-up)

# Visual inspection of the line – correct guidance of the material

# Control of input materials (rubber compound, wire)

# Check for visual damage

# Check tooling and check compliance with the selected recipe

# Security control

# Check alarms

# Dry test – motion control, robot control, manual mode

After starting the machine, we recommend checking and measuring the first product, as well as a visual inspection of the entire line. A prerequisite for the correct and fast start of production is the correct termination of production, such as cleaning of tools, correct shutdown of the machine, replacement of filters, observance of preventive and possibly also predictive maintenance. It is obvious that the mistake of neglecting the recommended procedures also leads to the emergence of critical situations in terms of safety, as well as to limit the functionality of the entire equipment.

Is there a way to speed up the start of production after a shutdown and ensure that the risk of a shutdown is minimised?

There is a possibility of the usage of ’experimental’ or ‘experience’ way to do it.  The conventional methods do not bring correct result for all time.

The Smart Maintenance Module software developed by VIPO a.s. integrates all recommended procedures of the manufacturer in the form of so-called checklists in digital form, available on mobile phones, tablets, or HMI, and at the same time integrates preventive maintenance together with mechanical, electrical and other accompanying documentation in one place. This system offers proper machine start up after shutdown without any forgotten step. The data are saved in the system for future verification and analysis if necessary.

In case of deployment of Advanced Condition Monitoring, by collecting data from PLCs and additional implementation of technical diagnostics (vibration diagnostics, multicriteria diagnostics etc.),wWe can use predictive maintenance within deep neural networks within the portfolio of production equipment in the tyre industry.

To eliminate human error, VIPO a.s. developed a unique product focused on automatic mould identification and subsequent validation with a recipe. The automatic form identification is intended to avoid crashing the machine in case of tooling change. Each form segment is equipped with 2D code (QR or bar code) which is connected to the form. Tooling validation ensures correct production based on needed article. Verification is done with machine initialisation. The production is not allowed in case the recipe and mounted form does not fit together. This system ensures production of improper components and additionally protects equipment from any collision or crash.      

For the purposes of remote technical support, VIPO a.s. provides its customers with the Augmented Assistance tool, thanks to which VIPO a.s. is able to provide the customer with adequate support almost immediately using a head-mounted tablet. VIPO a.s. at the same time is a proud system integrator of TeamViewer, as well as PTC and ICONICS system integrator network. (TT)

Tegeta Green Planet Explains Producer Responsibility To Future Automotive Professionals

Tegeta Green Planet Explains Producer Responsibility To Future Automotive Professionals

Tegeta Green Planet opened the Light Vehicle Diagnostics course at Tegeta Academy with a presentation for attendees aged 17 to 33. Beyond their chosen vocational field, participants learned about automotive waste management and environmental responsibility.

Shalva Akhvlediani, the organisation’s director, outlined its activities and goals while emphasising Extended Producer Responsibility. The session examined how the automotive sector connects to environmental duty and why used tyres, waste oils and automotive batteries must be collected and managed properly.

Tyre management and RECSOL featured prominently. Attendees traced a used tyre’s path from collection to recycling and learned how waste becomes a source of new resources. RECSOL, Tegeta’s tyre recycling plant, is a significant infrastructure project in used tyre recycling, processing tyres into materials for various uses and supporting circular economy principles.

A core aim is a system where waste is not an endpoint but the starting point for new resources, which requires infrastructure alongside greater public awareness and information on proper disposal. For participants, the meeting linked professional education with environmental awareness, stressing that future automotive professionals should understand this responsibility early.

Tyres Europe Joins Industry Call To Rethink CBAM Scope Extension

Tyres Europe Joins Industry Call To Rethink CBAM Scope Extension

Tyres Europe, alongside ACEA (the European Automobile Manufacturers’ Association) and CLEPA (the European Association of Automotive Suppliers), has dispatched a joint communication to EU decision-makers concerning the possible broadening of the Carbon Border Adjustment Mechanism (CBAM) to cover downstream goods. The move comes as trilogue discussions approach.

Tyre producers form part of an automotive value chain already bearing carbon-related expenses for steel and aluminium manufactured within Europe. The proposed expansion would draw additional products into the mechanism’s remit before the existing framework has demonstrated its effectiveness. Resulting costs and administrative requirements would land on downstream manufacturers, tyre makers included, with signatories cautioning that a conceptually sound regulatory effort could become an operational and financial strain.

Endorsing the mechanism’s aims, the signatories nonetheless urge a proportionate scope that shields the entire value chain from carbon leakage while preventing that risk from being pushed further downstream. They advocate extending the mechanism only where a material carbon-leakage danger is evidenced, and request that policymakers ease compliance demands, including via more fitting default values mirroring real production routes.

NEXEN TIRE Renews Zalgiris Deal, Expanding Brand Visibility Across Europe

NEXEN TIRE Renews Zalgiris Deal, Expanding Brand Visibility Across Europe

NEXEN TIRE has extended its partnership with Zalgiris, reinforcing its commitment to basketball in Europe, particularly across the Baltic region. The renewal builds on a relationship that began in 2024 and reflects the company’s broader strategy of linking its brand to performance, innovation and mobility.

The tyre maker has pursued sports partnerships as a way to connect with fans, sharing in the passion and excitement of supporting favourite teams during major matches and memorable moments. It also values the teamwork, dedication and collective achievement that define team sports, using such ties to build authentic connections and deepen engagement in key European markets. Its collaboration with clubs including Zalgiris and FC Bayern München forms part of this approach.

Under the extended agreement, NEXEN TIRE will gain greater visibility among sports fans in the region. The partnership offers branding opportunities at Zalgirio Arena, such as synchronised on-screen advertising and promotion on LED stands near the court, in a position visible on television during EuroLeague and LKL home games.

The arrangement also includes a hospitality programme allowing NEXEN TIRE to welcome guests and business partners at Zalgiris home fixtures. Through the strengthened alliance, the company aims to share its passion with more fans while raising brand awareness across the region.

Ricky Lee, Managing Director, NEXEN TIRE Poland, said, “Our cooperation with Zalgiris has developed positively since 2024, and we are pleased to extend and strengthen this partnership. Basketball has a particularly strong following in the Baltic region, making Zalgiris an important partner as we continue to grow our presence and engage with fans. We look forward to supporting the team throughout the season and doing our best to create positive experiences for both the players and their passionate fans.”

Paulius Jankunas, President, Zalgiris, said, “We are delighted to continue our cooperation with NEXEN TIRE and build on the partnership we started two years ago. NEXEN TIRE brings extensive experience in sports marketing, and we are proud to work together on creating meaningful projects and experiences for our fans. We look forward to another successful period of cooperation and to welcoming NEXEN TIRE’s guests and partners to our games and events.”

TBC Corporation Expands Multi-Mile Tyres Portfolio With Four New Lines

TBC Corporation Expands Multi-Mile Tyres Portfolio With Four New Lines

TBC Corporation, one of North America’s largest marketers of automotive replacement tyres through wholesale and franchise operations, has widened its tyre portfolio through the addition of four new lines under the Multi-Mile Tyres banner. Serving as a value step-up brand, Multi-Mile gives dealers a strong mix of broader product coverage and improved consumer advantages crafted to drive better retail margins, helping retailers offer greater value while lifting profitability. With this expansion, the portfolio now reaches over 85 percent of the vehicle market, offering dealers more ways to satisfy customer demand.

Among the additions are tyres built for rugged and mud terrain use, boasting self-cleaning treads that push out mud and stones alongside dependable traction both on and off the road. Also joining the range are commercial and C-metric speciality tyres tailored to heavy-duty regional and long-haul trucks, together with all-weather tyres that hold the 3-Peak Mountain Snowflake severe snow rating and are made for high mileage and consistent year-round use.

A prominent name in the replacement tyre segment, Multi-Mile carries cutting-edge touring, high-performance and broad-line tyres suited to passenger cars, light trucks and SUVs. Meanwhile, the upgraded Mile After Mile Protection Plan warranty now delivers broader coverage, adding three-year roadside assistance, a three-year road hazard protection plan and a 60-day ride guarantee on top of its extensive treadwear warranties.

Rachel Tibor, Chief Marketing Officer, TBC Wholesale, said, “For more than 70 years, Multi-Mile products have offered cost-efficient, reliable and durable tyre options that enhance safety and performance. With this expanded portfolio, Multi-Mile strengthens its position as a value step-up brand, giving dealers more opportunities to meet evolving consumer needs while offering a product mix designed to support stronger retail margins. We’re continuing our longstanding tradition of supplying the right products at the right time for every type of vehicle and application.”