GCAPS TRe-The Most Capable Indoor Flat- Belt Tyre Test Machine

GCAPS TRe-The Most Capable Indoor Flat- Belt Tyre Test Machine

GCAPS physical testing expertise has led to research and new modelling methods for improved products delivered to our customers, including global vehicle manufacturers, tyre manufacturers, and championship motorsports teams. These clients have used GCAPS modelling and testing services to elevate their performance in vehicle handling, autonomous vehicle technology, and many other aspects of transportation simulation. The ability to provide these services begins with the LTRe (Figure 1).

The LTRe was purpose-built with motorsports in mind. Infused with highly dynamic positioning rates, a maximum speed range of 320 kph, high force capabilities, and electric drives enabling driving and braking conditions throughout the entire speed range makes the LTRe the most dynamically capable machine globally. High spindle torque capabilities and overall size allow GCAPS to test heavier tyres such as light trucks and some commercial truck/bus tyres.

Until the establishment of GCAPS in 2012, the motorsports industry had been limited to either on-track or low-speed machine tests to quantify tyre response. On-track test methods are adequate for simulation validation but are often not comprehensive enough to measure pure tyre response due to vehicle dynamics interference and inconsistent terrains. Low-speed indoor methods will capture tyre responses, but speed limitations result in data extrapolation in trend analysis and tyre models at higher speed ranges. Increasing speed will affect the growth of the tyre, typically shown in loaded radius measurements, thereby changing the tyre’s contact patch dimensions and directly affecting the tyres force generation. This demonstrates the importance of measuring the tyre’s response throughout the vehicle’s operating domain. A tenth of a second in motorsports can mean finishing multiple positions behind the leader. Capturing accurate data at operating speed allows teams to optimize their performance and improve lap time. The LTRe provides such measurements to reduce speed sensitivity compensations in tyre models and measure the tyre’s response more accurately with a flat contact patch interface.

Another illustration of the LTRe’s dynamic capabilities is completing drive file replays (Figure 2). On-track or simulation data can be used as machine inputs to replicate vehicle manoeuvres. This test method can be used to validate tyre models, inform construction and vehicle setup analysis, or test the tyre’s durability. The LTRe is also instrumented with premium thermal measurement sensors (Figure 3) to capture the tyre’s outer and inner carcass temperatures to monitor the thermal state of the tire, develop thermal models, and improve lap-time predictions in simulation. GCAPS has developed a thermal logic algorithm, using customer-defined locations and temperature setpoints, controlling the tyre’s position in the test sequence until the defined setpoints of the tire are satisfied. This method ensures optimal and consistent temperatures are met before testing continues with the most efficient time, which inevitably reduces thermal variations in tyre response.

Heavy emphasis has been placed on vehicle simulations to improve the performance of handling, ride comfort, and safety. These areas are desired by customers and are required to comply with federal regulations.  GCAPS Simulation group produces commercially available tyre models such MF-Tyre™, MF-Swift™, PAC2002, and FTire™. These models are widely known across the industry and used frequently in vehicle dynamics platforms.  Utilizing their dynamic, thermal, and unique cleat capabilities, GCAPS has internally developed procedure methods aimed at improving the model’s fidelity which have been verified with the tyre model creators. These capabilities ensure and improve the robustness of these tyre models by offering dynamic test data to properly characterize the tyre’s response and match innovative vehicle maneuvers.  GCAPS offers both testing and modeling at the same facility, which will improve modeling results, shorten lead times, and reduce costs.  Additionally, GCAPS simulation team has the experience and industry leading expertise to generate tyre models that improve vehicle simulations and enhance the mobility industry. 

Not all race events have ideal sunny and dry days.  Many series will continue the race as rain occurs.  To gain knowledge of the wet tyre response, GCAPS has developed a water delivery system that can apply a consistent water depth to the tyre for speeds up to 250 kph on its LTRe. Using the water delivery system, GCAPS engineers have developed procedures to not only determine a hydroplaning speed, but also how a tire performs for all conditions a vehicle may encounter on roads or racetracks. Using the LTRe coupled with the water delivery system, changes in tyre force generation are measured at various speeds, loads, cambers, pressures, and even water depth. This information provides insight into the tyre’s force generation differences, which can loop back into the stability and safety assessments in wet conditions of highway vehicles ADS technology, and motorsport vehicles.  The methodologies developed by GCAPS have been used to quantify and improve the compounds and tread pattern designs of motorsport tires. 

Motorsport tyre design requires an in-depth knowledge of tyre response, irrespective of the vehicles their placed on. Pirelli faces a new challenge ahead of the 2022 season relative to tyre design, the new vehicle aero package coupled with a change in tire size from a 13-inch to 18-inch diameter wheel. With overall tyre diameter increasing from 660mm to 720mm (~3-inch difference), a reduction in sidewall height inevitable, requiring structural changes to the tyre to maintain current performance demands and removing the team’s ability to rely on historical data increase the challenges for understanding the tyre.. Teams use historical data through race events, practices, and testing to apply setup configurations to the car. Since there is no historical data for the new tyre designs, teams will rely on testing data from both on-track and laboratory environments. It is imperative that testing be performed at a facility containing the resources and capabilities to match conditions seen on track. GCAPS provides this framework to their motorsport’s customers by removing speed compensations, helping improve vehicle setup decisions, and optimizing overall performance.

Over the years, GCAPS has developed and implemented processes, test procedures, and processing tools to improve quality assurance for their customers. These methods are used to evaluate machine health, repeatability, and data quality, which is the reason GCAPS customers can collect such comprehensive data over the span of almost a decade and trust its validity. Yearly machine calibrations are completed by GCAPS to ensure machine repeatability, giving them explicit knowledge of system components and capabilities. For their global customer’s needs, GCAPS understands the importance of time and accuracy with respect to traveling schedules and deadlines, offering adjustable operating hours and virtual attendance options to remain flexible.

In January of 2013, Goodyear Racing became GCAPS first motorsports customer, and have consistently used GCAPS capabilities to improve tyre development, becoming even more prevalent in Goodyear’s development of the new 18-inch diameter tyre being implemented in the 2022 NASCAR season (Figure 4). GCAPS continues expanding their motorsports customer base, including a variety of racing series’ from IMSA to Formula 1, and notable customers which include Pirelli Motorsports and Alpine F1. GCAPS LTRe provides an asset to the motorsports industry and is used by championship series’ across the globe. So, why shouldn’t you?

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    Vredestein Becomes Official Sleeve Sponsor For AS Monaco Football Club

    Vredestein Becomes Official Sleeve Sponsor For AS Monaco Football Club

    Apollo Tyres Ltd has secured a one-season shirt-sleeve sponsorship agreement with AS Monaco, one of French football's most successful clubs, to increase awareness for its premium Vredestein brand.

    This partnership will leverage Ligue 1's ranking as the fifth most watched football league in the world to raise awareness of Vredestein's award-winning products among a large audience in France and abroad. On November 22, AS Monaco's home league game against Brest will have the new sleeve branding for the first time. The Vredestein brand will be heavily promoted at Stade Louis-II for the 2024–2025 season, including on player sleeves and LED screens around the field. Exclusive social media initiatives will further help make the brand prominent, reaching a large and interested audience.

    Yves Pouliquen, Vice President – Commercial, Europe, Apollo Tyres, said, “This partnership is an exciting opportunity to strengthen Vredestein’s presence in one of our key markets. AS Monaco’s rich history and commitment to excellence mirror our focus on performance and innovation. We look forward to building a successful relationship with the club and celebrating its achievements this season.”

    Thibaut Chatelard, Marketing and Revenue Director, AS Monaco, said: “We are delighted to welcome Apollo Tyres and its Vredestein brand to the family of AS Monaco partners. This collaboration makes sense in view of the values we share, such as the constant pursuit of performance and excellence. There’s no doubt that this new support will be precious for the rest of our season, which promises to be thrilling.”

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      Nexen Tire Launches N´Blue S Summer Tyre

      Nexen Tire Launches N´Blue S Summer Tyre

      Nexen Tire, a leading global tyre manufacturer, has launched the Nexen N´Blue S tyre, adding to its range of summer tyres and providing drivers with advanced safety, energy efficiency and superior driving stability in wet and dry conditions.

      Developed using highly dispersed silica and equipped with an optimised structural design, the Nexen N´Blue S tyre provides reduced road noise and improved driving stability. The tyre features an innovative tread compound, formulated with hydrophilic fillers and microstructure-controlled polymers, and provides lower rolling resistance and exceptional dry and wet grip. The tyre also excelled in test results by demonstrating an 11 percent improvement in wet braking distance compared to its predecessor.

      Apart from providing excellent performance, the Nexen  N´Blue S also scores high on the sustainability index. The tyre provides an eco-friendly solution for environmentally conscious drivers by minimising fuel consumption and CO2 emissions. The Nexen N´Blue S summer tyre is available in 58 sizes, which makes it compatible with different types of vehicles.

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        Kumho Tire Vietnam To Expand Investment Project In Binh Duong Province

        Kumho Tire Vietnam To Expand Investment Project In Binh Duong Province

        Kumho Tire Vietnam Co., Ltd. is all set to expand its investment project in Binh Duong province of Vietnam, with the phase 3 of expansion commencing in early 2025. This was discussed at a recent meeting between Vo Van Minh, Deputy Secretary of the Provincial Party Committee and Chairman of the Provincial People's Committee (PPC), and Kim Hyun Ho, General Director of Kumho Tire Vietnam Co., Ltd.

        The meeting was held on 13 November at the Administrative Centre of Binh Duong province, as per an official statement. Apart from the company’s investment till date and the planned investment for phase 3, the two also discussed about the challenges and obstacles regarding procedures and processes to have more land funds to expand the manufacturing plant, along with taking measures to tackle the obstacles. Kim Hyun Ho also conveyed to the PPC Chairman that Kumho Tire Vietnam Co., Ltd. belongs to South Korea's Kumho Tire Group and is currently ranked 10th in the car tyre manufacturing industry.

        The company had invested in a tyre manufacturing plant in My Phuoc 3 Industrial Park in 2007 with a total initial investment of USD 308 million, which was supplemented by another USD 300 million in 2021. This extended the factory scale to six hectares and increased the production capacity to 12.5 million tyres annually. With the expansion in early 2025, the company will raise its total investment to USD 908 million and increase the factory's production capacity to 17 million tyres annually. The expanded capacity is expected to be operational by early 2026.

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          Yokohama-ATG Expands Galaxy MFS 101 SDS Range With White, Non-Marking Forklift Tyres

          Yokohama-ATG Expands Galaxy MFS 101 SDS Range With White, Non-Marking Forklift Tyres

          Yokohama-ATG, a leading manufacturer of all-terrain and off-the-road tyres, has expanded its Galaxy MFS 101 SDS range of forklift tyres with the launch of white, non-marking tyres.

          The Galaxy MFS 101 SDS range consists of puncture-proof SDS tyres with extended wear limits designed for high-intensity working shifts and long durability. These are premium, solid rubber tyres developed for tough demands, a long service life and high driving comfort. The addition of white, non-marking tyres is specifically aimed at clean working environments.

          Marked by a 3-stage construction process, the forklift tyres feature reduced heat build-up, effective shock absorption and minimised vibrations. The pattern design guarantees a smooth ride and good steerability thanks to its continuous centre lug and circumferential grooves. Furthermore, the flat walls and wide flat profile offer excellent stability when using a forklift for vertical stacking. The tyres are also equipped with anti-slip steel beads for improved rim fitment

          In a case study on a CAT 2.5-tonne forklift that was used for handling heavy pallets on asphalt, the Galaxy MFS 101 SDS outshone the competitors with impressive performance. The tyre delivered an approximate 900 working hours before replacement against competitors’ 500 working hours.

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