Vipo’s New Solutions For New Production Challenges

Vipo’s New Solutions For New Production Challenges

More and more machinery manufacturers are currently facing customer demands to streamline the technical support of their equipment. Despite the possibilities of local service in each country, the speed of response and customer support is a key factor, especially for machinery that is defined as strategic. Also, our equipment is classified as strategic in production facilities due to their high productivity and thus the need for a small number. We are fully aware of this fact and come up with a solution to support our customers with the Augmented assistance programme. With this solution, we try to bring the best solutions and develop our customer service module. In cooperation with external partners, our engineers have prepared a product that will enable the production plant to connect online between the manufacturer, specialists, and other experts in the online space. The advantage of this service product is the possibility of online image sharing and meeting between participants and thus instruct the end customer to correct the device's condition. At the same time, it is possible to see the result of the service immediately. An alternative option, as the result of increasing production variability, is augmented reality (AR) as a form of employee education in interactive training. AR is a unique tool for training and integrating new employees.

On the other hand, it provides a unique tool for overcoming and solving the so-called generational exchange (efficient and effective transfer of many years of experience in training). This type of support brings the end user a benefit in the form of a quick response and, by its nature, can be used for all types of VIPO devices anywhere in the world. All these services become an integral part of the offered equipment and respond to the latest trends in the tyre industry, including IoT, predictive maintenance and analytics (using neural networks and AI).

The production trend of a wide portfolio of products fundamentally affects the performance and productivity of production equipment, not only in the field of tyres. Bead winding machines also face this challenge in semi-product material preparation, where the product portfolio has expanded significantly in recent years. We are aware of this fact in VIPO, and our goal is to dramatically reduce the downtime when changing production, which will create space for increasing the production of equipment. For this reason, we have identified the most significant effects of downtime and we try to eliminate them with new technical solutions on our devices by applying R&D activities. One of them is the automatic adjustment of the manipulator for removing beads from the mould according to the type of product produced. Selecting a recipe will automatically set the manipulator on either a Single or Multi Bead winding machine, which will significantly save the time of setting up the machine when changing production. Additionally, seemingly routine procedures are revised through SMED and Poka-yoke approaches, considering ergonomic principles when replacing individual tools of production equipment. By solving this challenge, we managed to eliminate the necessary setup time by the operator significantly and, in the long run, increase machine utilization time, especially with a high frequency of changes in manufactured products.

To ensure consistent production, it is essential to use the right tools for the product. Many times, in production, we encounter an error caused by the human factor. This can cause a manufacturing mismatch or damage the device if the wrong tool is used. At VIPO, we, therefore, designed a system for automatic detection of used tools according to the selected product type on the device. The machine can automatically check whether the used tool is in accordance with the selected product type and thus eliminate any manufacturing error and collision on the machine. With this solution, we prepare our equipment for autonomous adjustment and production without further necessary mechanical changes by the operator when changing production.

The resulting parameters of the final product are fundamentally affected by the identical production process throughout its course. To meet this requirement, it is necessary to ensure its control and evaluation in its sequence of operations. In the field of beads production, several control points monitor the required parameters, such as the temperature of the preheated wire and the geometric dimensions of the coated wire. These parameters are important indicators of the accuracy of the final product and the stability of the production process. The VIPO R&D team, in cooperation with partners, prepared technical solutions that allow you to check these parameters and, in case of a mismatch, notify the operator of the need to react to a change in the machine settings. Online control mechanism and timely intervention in the process will prevent the formation of non-conforming semi-finished product, which has a positive effect on economic indicators of production.

We are grateful to our customers and partners for developing R&D solutions and putting ideas into practice that improve our products and solutions. Through cooperation, we thus achieve a higher technical level of production and the support of our customers. (TT)

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    Vredestein Becomes Official Sleeve Sponsor For AS Monaco Football Club

    Vredestein Becomes Official Sleeve Sponsor For AS Monaco Football Club

    Apollo Tyres Ltd has secured a one-season shirt-sleeve sponsorship agreement with AS Monaco, one of French football's most successful clubs, to increase awareness for its premium Vredestein brand.

    This partnership will leverage Ligue 1's ranking as the fifth most watched football league in the world to raise awareness of Vredestein's award-winning products among a large audience in France and abroad. On November 22, AS Monaco's home league game against Brest will have the new sleeve branding for the first time. The Vredestein brand will be heavily promoted at Stade Louis-II for the 2024–2025 season, including on player sleeves and LED screens around the field. Exclusive social media initiatives will further help make the brand prominent, reaching a large and interested audience.

    Yves Pouliquen, Vice President – Commercial, Europe, Apollo Tyres, said, “This partnership is an exciting opportunity to strengthen Vredestein’s presence in one of our key markets. AS Monaco’s rich history and commitment to excellence mirror our focus on performance and innovation. We look forward to building a successful relationship with the club and celebrating its achievements this season.”

    Thibaut Chatelard, Marketing and Revenue Director, AS Monaco, said: “We are delighted to welcome Apollo Tyres and its Vredestein brand to the family of AS Monaco partners. This collaboration makes sense in view of the values we share, such as the constant pursuit of performance and excellence. There’s no doubt that this new support will be precious for the rest of our season, which promises to be thrilling.”

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      Nexen Tire Launches N´Blue S Summer Tyre

      Nexen Tire Launches N´Blue S Summer Tyre

      Nexen Tire, a leading global tyre manufacturer, has launched the Nexen N´Blue S tyre, adding to its range of summer tyres and providing drivers with advanced safety, energy efficiency and superior driving stability in wet and dry conditions.

      Developed using highly dispersed silica and equipped with an optimised structural design, the Nexen N´Blue S tyre provides reduced road noise and improved driving stability. The tyre features an innovative tread compound, formulated with hydrophilic fillers and microstructure-controlled polymers, and provides lower rolling resistance and exceptional dry and wet grip. The tyre also excelled in test results by demonstrating an 11 percent improvement in wet braking distance compared to its predecessor.

      Apart from providing excellent performance, the Nexen  N´Blue S also scores high on the sustainability index. The tyre provides an eco-friendly solution for environmentally conscious drivers by minimising fuel consumption and CO2 emissions. The Nexen N´Blue S summer tyre is available in 58 sizes, which makes it compatible with different types of vehicles.

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        Kumho Tire Vietnam To Expand Investment Project In Binh Duong Province

        Kumho Tire Vietnam To Expand Investment Project In Binh Duong Province

        Kumho Tire Vietnam Co., Ltd. is all set to expand its investment project in Binh Duong province of Vietnam, with the phase 3 of expansion commencing in early 2025. This was discussed at a recent meeting between Vo Van Minh, Deputy Secretary of the Provincial Party Committee and Chairman of the Provincial People's Committee (PPC), and Kim Hyun Ho, General Director of Kumho Tire Vietnam Co., Ltd.

        The meeting was held on 13 November at the Administrative Centre of Binh Duong province, as per an official statement. Apart from the company’s investment till date and the planned investment for phase 3, the two also discussed about the challenges and obstacles regarding procedures and processes to have more land funds to expand the manufacturing plant, along with taking measures to tackle the obstacles. Kim Hyun Ho also conveyed to the PPC Chairman that Kumho Tire Vietnam Co., Ltd. belongs to South Korea's Kumho Tire Group and is currently ranked 10th in the car tyre manufacturing industry.

        The company had invested in a tyre manufacturing plant in My Phuoc 3 Industrial Park in 2007 with a total initial investment of USD 308 million, which was supplemented by another USD 300 million in 2021. This extended the factory scale to six hectares and increased the production capacity to 12.5 million tyres annually. With the expansion in early 2025, the company will raise its total investment to USD 908 million and increase the factory's production capacity to 17 million tyres annually. The expanded capacity is expected to be operational by early 2026.

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          Yokohama-ATG Expands Galaxy MFS 101 SDS Range With White, Non-Marking Forklift Tyres

          Yokohama-ATG Expands Galaxy MFS 101 SDS Range With White, Non-Marking Forklift Tyres

          Yokohama-ATG, a leading manufacturer of all-terrain and off-the-road tyres, has expanded its Galaxy MFS 101 SDS range of forklift tyres with the launch of white, non-marking tyres.

          The Galaxy MFS 101 SDS range consists of puncture-proof SDS tyres with extended wear limits designed for high-intensity working shifts and long durability. These are premium, solid rubber tyres developed for tough demands, a long service life and high driving comfort. The addition of white, non-marking tyres is specifically aimed at clean working environments.

          Marked by a 3-stage construction process, the forklift tyres feature reduced heat build-up, effective shock absorption and minimised vibrations. The pattern design guarantees a smooth ride and good steerability thanks to its continuous centre lug and circumferential grooves. Furthermore, the flat walls and wide flat profile offer excellent stability when using a forklift for vertical stacking. The tyres are also equipped with anti-slip steel beads for improved rim fitment

          In a case study on a CAT 2.5-tonne forklift that was used for handling heavy pallets on asphalt, the Galaxy MFS 101 SDS outshone the competitors with impressive performance. The tyre delivered an approximate 900 working hours before replacement against competitors’ 500 working hours.

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