The huge volume of data that can be collected from tyres is beyond most people’s comprehension, especially when most don’t even know they should be checking the tyre inflation pressures on a regular basis.

Tyre technology is advancing at an ever increasing rate. The demands of consumers on the products our industry produce are changing as vehicles evolve. The advent of electric vehicles (EV) has placed a series of demands on tyres that have not been previously experienced.

How will hydrogen-powered vehicles (HPV) vary from the EV requirements is an answer yet to be found. The intrusion of artificial intelligence (AI) into daily life is permeating faster than most can appreciate, and tyres are no different.

The huge volume of data that can be collected from tyres is beyond most people’s comprehension, especially when most don’t even know they should be checking the tyre inflation pressures on a regular basis.

Early Tyre Pressure Monitoring Systems (TPMS) generate reams of data. The systems used on F1 (Formula 1) cars and MotoGP bikes generate huge volumes, which is used to assist control of the vehicle. An example was relayed to me some years ago by a Moto2 race engineer who mentioned that when slip-streaming a bike (following literally nose to tail), it was observed that the temperature of the front tyre rose by up to five degrees

Celsius. I observe some of the artistic renditions of futuristic trucks and cars where tyres are completely enclosed by bodywork, ostensibly to aid aerodynamics. If the tyres don’t have a stream of cooling air, how do they dissipate the heat that is generated by the hysteresis a tyre experiences during operation? It is evident to me that many fall victim to what I call the Rumsfeld Rule; they don’t know what they don’t know, and worse still, they don’t know that they don’t know.

This could also be called the ‘First Rule of Tyre Technology’, just as I was taught the first law of computing, GIGO. If you have to ask, then you’re already a victim. The vast majority of the population don’t know much about tyres except that when they are flat, it’s a pain.

The fact that they entrust their lives to the humble servant we know as tyres on a daily basis without the basic knowledge is a serious concern to me. In the headlong race into technology, we’ve forgotten to bring the people along with us.

Social media is an example where most, nearly everyone, wants the fruit without having to prepare the soil, then grow the tree until it flowers, then wait for the fruit. ‘I want it now, I want it yesterday and stay tuned because the demands will all change’ (thanks Billy Connolly!) is all too common. The insidious outcome of this media is the ownership of the data, of what you buy, use, view, listen to, eat, where you visit is no longer yours. It is the big corporates that now own your data.

What does this have to do with tyres, I understand you ask. The humble tyre conveys us through our daily travels. It experiences a lot more than we do in that we don’t tread the pavements, or get hot or wet or get bounced over potholes on the road. The array of sensors now being developed for tyres are becoming the control centre of the automotive conveyances, be they fossil-fuelled, EV or HPVs.

What the tyre experiences is transferred into the vehicles control systems, which are then able to direct the motive forces to be applied at the appropriate rate. There is little use in having more brakes than there is traction available; that only results in a brake lock up, which destroys tyres and often results in a loss of control. ABS brakes are a prime defence of tyre lock ups. The tyre can collect the data which can determine your driving style, not only the route you have taken or the load you carry. So the automotive manufacturers will be able to use this data to tailor their solutions to you just as the social media concerns use algorithms to target content to you.

What is not quite as obvious as the data collection aspects is the environmental results of tyre use. Just as there are many unseen outcomes as a result of social media, there are outcomes that are largely unseen involved with tyre manufacture and use.

We go into a tyre shop to purchase tyres; it’s clean and bright or dark and dingy as a traditional tyre outlet or maybe something in-between. This experience tells us zero about how the tyre came into being and how it was landed in the store where you are purchasing it. The deeply technical and diverse agglomerations that are required to produce a tyre range from growing a tree (remember the fruit?) or drilling deep wells for oil, the mining of iron and other minerals to the production of complex chemical compounds used to create the rubbers.

The technology required to produce the single most complex item on today’s automotive machines is largely forgotten when standing in front of a range of tyres on offer. Unfortunately, a purchasing decision may be as basic as ‘what is the cheapest you have’ or preferably ‘what is the safest tyre you have’. As an industry, we’ve forgotten to educate the buying public on why a safe tyre is the item we should be purchasing. The race to the bottom to have low-cost items has yielded more than just cheap prices and substandard products.

Like most industries, there is a legacy of unwanted results; yes, the demise of discussion now we are staying glued to our phones instead of conversing.

Rubber, by its very nature, is a resilient compound that endures the abuse we throw at it when used as a tyre. Think about this for a moment: you purchase a new vehicle fitted with quality tyres, which we all know will be worn out when the tread is down to the tread depth indicators. What happens to the rubber that has worn away? Do you think about it? For those unfamiliar with on road motorsport such as F1 or MotoGP, you may not have heard of the term ‘tyre marbles’. These are chunks of the very sticky soft compound rubbers on tyres that are used for ultimate traction on a road circuit.

The marbles on a road racing circuit are quite obvious and are at the opposite end of the spectrum to the rubber particulates left on our streets and roads as our daily drives pass by. These rubber particulates (P2.5 is the smallest measurable in today’s systems) are particularly insidious as they permeate our environment.

The rubber dust is washed from the pavements when there is rain, dispersed through the drainage systems and then mixed into the outfall, be that a river and then ocean.

Dry dust particulates are dispersed by the winds into the soils. Microplastics ingress is a rising issue. Our technology (as an industry) is found wanting when the environmental aspects of product use is examined. No, I don’t have any answers except to consider magnetic levitation (which is feasible with examples operating) or matter transportation, which is off the planet for me. I raise the topic for consideration within the context of tyre technology. There is an immediate requirement for the recycling of tyres. Such projects, where the carbon black makes up about 40 percent of the recycling project product stream, seem to be an issue but are potentially feasible.

Tyres can be reused by retreading or repurposed in other manners; however, until the general public accept that tyres are more than a grudge purchase, then all the technology is only leading us further into the abyss.

Our industry needs the same energies as are applied to the technology employed to be used in education of our end users so they can grow to appreciate tyres just as we in the industry already do. As fire is a wonderful servant but a bad master, tyres too are wonderful servants but have serious outcomes if we continue to ignore them. Education is required. More technology is not necessarily the best answer.

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India’s growing importance in the global tyre and rubber industry received a strong endorsement with HF Group announcing a EUR 20 million investment in a new state-of-the-art manufacturing facility in Bengaluru.

The announcement was made during the inauguration of HF India’s new Assembly Hall Unit II, a milestone that reflects the company’s long-term commitment to India and its confidence in the country’s manufacturing future.

The proposed greenfield facility will be developed on a 10-acre site near Bengaluru Airport and is scheduled for completion by 2028. Spread across nearly 20,000 sq. metres, the new factory will be almost four times larger than the current assembly operations and will incorporate digital manufacturing, automation, smart production systems, and advanced engineering capabilities.

The upcoming facility will focus on productivity, precision engineering, sustainability, and smart manufacturing while supporting both the Indian market and HF’s global operations. The investment underlines the company’s confidence in India as a major manufacturing hub for the global tyre and rubber industry.

Ian Wilson, Managing Director & Co-CEO, HF Group, said, “This is not the end of our investment in India. It is perhaps the end of the beginning. India is entering a take-off decade and the economy runs on tyres. We see tremendous opportunities for growth and are committed to investing in the future of the Indian market.”

With more than 175 years of global experience, HF Group has steadily strengthened its presence in India. The journey began in 1995 with the establishment of Indus to serve the growing rubber processing industry. The partnership with HF Mixing Group in 2011 brought global mixing technology expertise to India, while the complete acquisition of the Indian subsidiary in 2024 marked another important milestone in the company’s India strategy.

Today, HF India manufactures and supports a broad portfolio of mixing and rubber processing equipment, including intermeshing and tangential mixers, banbury technology, mills, curing presses, and aftermarket services. The company also offers process support, training, upgrades, inspections, and spare parts under its customer-centric philosophy of ‘Holding the Customer’s Hand.’

Emphasising the importance of customer partnerships, Wilson said, “We are not here simply to sell machinery. We want to hold our customers’ hands throughout the entire lifecycle of their equipment and support them through process optimisation, performance improvements and future growth.”

As HF embarks on its next chapter in India, the new facility represents not only an investment in manufacturing capacity but also a long-term commitment to localisation, technology and customer partnerships.

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TBC Corporation (TBC), one of North America’s largest marketers of automotive replacement tyres through wholesale and franchise operations, has named Ron Harper as its new Chief Supply Chain Officer. He will report directly to President and CEO Don Byrd and assume responsibility for the company’s entire supply chain function.

Harper brings over 26 years of experience steering global supply chains for multi-billion-dollar enterprises. His most recent role was Executive Vice President of Supply Chain at PrimeSource Building Products, overseeing planning, inventory, repack operations, service metrics and analytics. He has also held senior logistics and strategy positions at Sonepar USA, Nordstrom, Samsung SEA, and JCPenney.

The new chief holds a master’s degree in supply chain management from the University of Denver and a bachelor’s in industrial management from Michigan Technological University. His appointment underscores TBC’s focus on strengthening operational efficiency and logistics performance.

Byrd said, “Ron’s depth of experience in building transformative supply chain solutions aligns with our deep commitment to providing customers with the high-level efficiency, product availability and agility they expect from TBC. As market needs change and demands fluctuate, TBC is continuing to respond by having a supply chain strategy that minimises disruptions and maximises efficiency to ensure the highest levels of customer support and satisfaction.”

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The Rubber Board of India has announced the appointment of N Hari as its new Chairman, effective for a tenure of three years. Hailing from Pallikkathode in Kottayam, Kerala, Hari brings considerable experience to the leadership role, having previously served as a Board member representing small rubber growers from the state.

His initial term on the Board commenced on 28 June 2022 and spanned three years. During this period, he also held the position of Executive Committee Member from 7 October 2023 to 6 October 2024. This progression from membership to the executive committee and now to the chairmanship reflects his sustained engagement with the organisation.

His appointment is expected to steer the Board's initiatives in supporting the rubber sector, focusing on grower welfare and industry development across India.

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The Indian automotive landscape is currently undergoing a seismic shift. Driven by the rapid rise of rural urbanisation, an aggressive government push for electrification and the development of world-class road infrastructure, the industry is witnessing a period of robust growth. With sales of both new and used vehicles touching record highs, the demand for high-quality tyres remains in a significant upswing.

At the helm of one of the market’s most prominent players is Rajarshi Moitra, Managing Director of Bridgestone India and Vice-Chairman, Automotive Tyre Manufacturers’ Association (ATMA).

In an interaction with Tyre Trends, Moitra discusses the company’s future-ready roadmap, from its substantial capacity expansions to a ‘sharp and deep’ strategic focus designed to maintain leadership in an increasingly premium and electrified market.

A BULLISH OUTLOOK ON THE SUBCONTINENT

While global economic indicators remain varied, Moitra is unequivocally optimistic about the local trajectory. “The Indian automotive industry is at an exceptionally positive juncture from a medium-to-long-term perspective,” he asserts.

This optimism is grounded in several structural tailwinds that suggest India is slated for very strong growth. Key among these factors is the sheer room for market expansion.

“Firstly, we are still significantly under-indexed in terms of car penetration, with only 50 cars per 1,000 people – well below even some smaller developing nations,” Moitra explains.

Furthermore, the geographical spread of wealth is changing. Bridgestone is observing massive growth in Tier 2, 3 and 4 towns, a phenomenon Moitra attributes to ‘rural urbanisation’.

Bridgestone India estimates a transformative half-decade ahead for the industry. “The number of affordable households – those capable of purchasing a car – will double in India over the next five year. When you couple this with the government’s massive capital outflow into road connectivity and the rise of e-commerce, it creates a very bullish environment for both passenger and commercial mobility,” Moitra says.

THE ‘SHARP AND DEEP’ STRATEGIC PILLAR

Despite India being the world’s largest two-wheeler market, Bridgestone is famously absent from that segment – and intends to stay that way for now. Moitra clarifies that the company’s philosophy is rooted in specialisation rather than horizontal expansion. “At Bridgestone, we believe in being ‘sharp and deep’ in our strategy,” he says.

Currently, Bridgestone India’s business split is heavily weighted towards the consumer segment, with 70 percent of sales coming from Passenger Car Radial (PCR), 25 percent from Truck and Bus Radial (TBR) and 5 percent from Off-the-Road (OTR) segment.

“We see enough headroom for growth within the passenger car segment across products, channels and customer experience, so we are focusing our resources on maintaining our leadership there,” Moitra notes, dismissing any near-term plans to enter the two-wheeler space.

Instead, the company is doubling down on ‘white spaces’ within the consumer car category, specifically targeting higher rim diameters and specialised compounds for Original Equipment Manufacturers (OEMs).

INVESTING IN CAPACITY AND LOCAL INTELLIGENCE

To support this growth, Bridgestone is moving aggressively on the manufacturing front. With current operations running at 90–95 percent capacity, the company is in the midst of a major investment cycle.

At present, the company’s Pune plant has a capacity to produce 4.01 million passenger car tyres and around 693,000 truck & bus radial tyres, while the Indore plant has a capacity to produce 7.11 million radial tyres for passenger cars and light trucks.

“Our last major investment was USD 85 million in October 2024, which is being ramped up in phases through 2029,” Moitra confirms. This capital is being used to scale volumes and enhance technical capabilities at the Indore factory.

The new investment is expected to further add 1.1 million tyre production capacity in Pune by CY2029, thus taking its total production capacity to around 11.1 million units in the country.

“Our strategy is two-fold: we want to be future-ready for market demand while simultaneously sweating our current assets to drive higher efficiency,” Moitra explains. Crucially, this expansion isn’t just about physical output; it’s about local autonomy. Moitra highlights that a ‘very large part’ of procurement is now local, decided by teams on the ground in India.

The launch of a Satellite Technology Centre in 2025 has further decentralised the company’s innovation engine. According to Moitra, this centre plays a pivotal role in increasing local leverage and technical presence, allowing the Indian arm to maintain a balance between local agility and global sourcing.

EVs AND PREMIUMISATION

As the Indian market matures, consumers are demanding larger wheel sizes – a trend Moitra says is led by OEMs. “We are seeing a clear market shift towards higher inches – for example, a car like the Maruti Suzuki Swift moving from 14-inch to 15-inch and others moving from 16-inch to 17-inch,” he observes.

Bridgestone’s ‘all-inch’ strategy covers the spectrum from 12 to 20 inches, but their brand strength is most potent in these premium, higher-diameter sizes.

This premiumisation dovetails with the transition to electric vehicles (EVs). Bridgestone has positioned itself with an ‘EV-ready’ portfolio, exemplified by the Turanza 6i. “It balances long-lasting durability and safety with low noise and comfort – essential for EVs,” says Moitra. To ensure they capture this nascent but fast-growing market, the company expanded the range from 36 sizes in 2024 to 72 sizes by 2025.

The OEM relationship remains the cornerstone of this technological foresight. “The OEM segment allows us to see ahead of the curve regarding future vehicle technologies,” Moitra explains.

At present, 35 percent of their consumer business is OE-based and Bridgestone is in active discussions with many of the newer automotive entrants arriving in India.

While Bridgestone is aggressively expanding its footprint in new tyre technology and premium consumer segments, it is taking a markedly more conservative approach towards the retreading sector in India. Despite the potential for material circularity, the company does not view retreading as a strategic priority for the immediate future.

Moitra clarifies that Bandag, Bridgestone’s global retreading arm, is not currently active in India, and there are no plans to introduce it in the near-term. This decision is driven largely by the unique and challenging dynamics of the local market, which is currently dominated by cold retreading.

He points out that a significant pricing challenge exists when ‘cold retreads versus biased tyres versus some of the cheaper tyres’ are compared, making the business case difficult to justify at this stage. Consequently, Bridgestone has opted to remain focused on its core segments for the next two to three years rather than entering the retreading space.

SUSTAINABILITY AND THE ‘INSTITUTION OF RESPECT’

Beyond the numbers, Bridgestone is attempting to build what Moitra calls an ‘institution of respect’. This involves a heavy commitment to environmental goals. The Pune plant already holds the distinction of being the first carbon-neutral facility in the Bridgestone group.

“Sustainability is a core agenda across our entire value chain,” Moitra explains, noting a public commitment to reduce the company’s carbon footprint by 50 percent by 2030, including Scope 3 emissions. This holistic approach ranges from manufacturing processes to material circularity in the tyres themselves.

Looking ahead, the goal is to protect a dominant market share – currently over 20 percent by volume and 23 percent by value in the passenger car aftermarket. To do this, Bridgestone plans to expand its physical reach by 30 percent over the next five years, building upon its current network of over 4,000 touchpoints.

As the company transitions its branding from the Olympics to Formula E, the focus remains clear: high performance and the next era of mobility. “It’s the perfect platform to showcase our technological edge,” Moitra concludes.

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