Unlocking Tyre Testing

Tyre testing

Please forgive my indulgence on the topic of tyre testing, but the end result of a safe tyre is, the tyre is only safe IF the appropriate inflation pressure is used!

The physical road testing of a pneumatic tyre is the last part in a very long line of testing procedures used to manufacture the tyre. The actual manufacturing is not the end of the line as the tyre has to be competently mounted to a wheel and then appropriately inflated prior and during use.

If the tyre/wheel assembly is not balanced in mass and dimension, then the tyre is not going to perform as expected, nor will the tyre perform as expected if the inflation pressure is not appropriate to the load and speed the vehicle is going to be utilised at.

The humble pneumatic tyre is a composite assembly of many different materials, each having to work in harmony and unison with each other.

The different materials used to manufacture the tyre have already undergone substantial testing as individual products to assure the sought-after properties and qualities are exactly what is required to produce a tyre that is not only safe but performs as expected.

Many years ago, on a major construction project in Asia with one of my clients, the tyre company I was an engineer with suffered many catastrophic tread separation failures. This was a time critical project so having haul trucks out of service was a serious impediment to achieving the extensive earthworks required. A long story short, I was given to understand that there was a change in the supplier of the carbon black used in this particular tyre tread specification. The fresh manufacturer’s product checked all of the (then) testing parameters, but when it came to actual live service, there was a deficiency somewhere. I was never privy to the actual product details, just the end result of seeing haul trucks with fuel and hydraulic tanks on the ground having been slapped off by tread packages parting from the tyre casing. Having up to 1,000 kg of tread rubber flapping out of control is not conducive to a safe operation.

The testing regime for the product used was seemingly insufficient to identify this issue pre-production, ending up with very costly results.

One can read in various publications of tyre testing where a group of journalists and motoring writers take vehicles fitted with various tyre producers’ products around a circuit in an attempt to quantify the performance, in lap times, but more importantly, in feel.  ‘Through the seat of your pants’ is a commonly used phrase.  As a young two-wheel motorcycle racer, I progressed from using treaded road tyres to a full racing slick. The feeling was totally different and, to be honest, I didn’t ever get the slick tread tyres to operate as they were designed.  After progressing to three-wheel bikes (sidecars), slicks became the ideal product.

In todays’ tyre production world, I suggest that the development on MotoGP motorcycles leads the way. Think of a MotoGP bike where cornering lean angles of up to 65 degrees, yes 65 degrees, are common place, all the time transmitting a power to weight ratio of more than 1:1, which is more than one horsepower per kilogramme of weight (including the rider!).  When combined with the technology developed in the giant OTR tyres used in mining, the development of tyre performance is progressing rapidly. The ability of a giant mining tyre to support a load in excess of 100 tonnes per tyre (think 50 average passenger cars, yes that’s per tyre) whilst travelling at 60 km/hr is an everyday event for a mining operation. These tyres on a drive position transmit thousands of horsepower to motivate the truck. These numbers are far in excess compared to your daily drive!

A passenger car tyre benefits greatly from all of this research and development leading to the actual physical testing of the tyre in the hands of the journalists pushing a car around a circuit.

Yet, all this testing can be undone by the end user’s reluctance to verify that the tyre’s operating pressure is appropriate for the duty cycle being undertaken. The adoption of real time tyre pressure monitoring (TPMS) has generated an increase in safety IF the driver actually uses the data.

Race pilots (drivers and riders) carefully study the operating tyre pressure detail as they well understand that just ½ a psi may make the difference between winning or finishing off the podium.

Alas, our industry has not really educated the daily driver to the critical importance of ensuring their tyres have the appropriate inflation pressures installed. Inflation, it seems, is only important to economists and price rises.

All the material testing, quality control in production and physical mounting of the tyre can be undone by the ignorance of the end user in not attending to the inflation pressures adequately. No matter how deep the science used, the quality control measures employed within production our product’s success remains at the whim of the end user as to whether they can be bothered to ensure the very item that provides their safe passage is indeed fit for purpose.

Regardless of the impressive advances in testing technology, the serious quantitative leaps in the use of computer aided design and manufacture, the improvements in material science yielding growth in all the useful features for a tyre combined in production benefitting the end result can be undone by end user apathy. As an industry, we have a programme of continuous improvement, but does the end user have the same? Do they care?

For all the testing programmes we, as an industry, have in place, the one lacking I feel is the understanding of the level of knowledge from the perspective of the driver. Do they understand the information that the physical tyre testing provides? In the case of a motoring enthusiast, very much yes, but they make up a small percentage of the population.

The advent of the Euro 7 standards will draw the performance of tyres into the everyday realm for the legislators and regulators. Again, how the daily drivers that use their vehicles for commuting actually care is an unknown, and I feel that the care factor is probably less than zero.

In speaking with learner drivers, I ask whether the driving instructors had mentioned tyres at all and was totally unsurprised when the answer came back as a no. I know I have said before that unless we can engage drivers into understanding and appreciating their tyres’ contribution to their personal safety whilst driving, then our industries progress will be stymied.

All the progress in material science, advanced vehicle standards, wonderful testing regimes can all be negated when the vehicle driver ignores the very basic of the tyres operating requirement – the appropriate operating inflation pressure. 

How we change the mindset of the end user is still testing my knowledge and patience; it is more than tiring to keep on hearing that people don’t even acknowledge the benefits they enjoy from the use of the product our industry produces.

Please educate the end user on the critical importance their tyres have in overall on-road safety. Look after your tyres, so when you call upon them to look after you, they will be appropriately equipped to do so.

Stay TyreSafe

 BKT Expands Cricket Partnerships To Eight Teams In India’s T20 League

Balkrishna Industries Ltd. (BKT) has expanded its partnerships in India’s premier men’s T20 cricket league to eight teams, adding Royal Challengers Bengaluru for the upcoming season as it seeks to strengthen its position in the country’s consumer tyre market.

The company said its BKT Tyres brand would continue as Official Tyre Partner to Kolkata Knight Riders, Sunrisers Hyderabad, Rajasthan Royals, Mumbai Indians, Gujarat Titans, Punjab Kings and Lucknow Super Giants, alongside the newly added Bengaluru franchise.

The move comes as BKT advances its entry into India’s consumer tyre segment, using the tournament as a platform to expand visibility and engage a broader customer base, including commercial operators and private vehicle owners.

The partnerships are structured as long-term arrangements, incorporating stadium branding, broadcast integrations, dealer activations and digital campaigns aimed at strengthening fan engagement.

Rajiv Poddar, JMD of BKT, said: “Partnering with sporting institutions has always been central to BKT’s philosophy of Growing Together with communities. Cricket is one of the most influential cultural forces in India, uniting people across geographies, generations and backgrounds. Our continued partnerships as the Official Tyre Partner under the BKT Tyres brand allow us to connect with audiences in a meaningful way while strengthening our presence in the tyre segment. Through this association, we will further amplify our ‘Elevate Your Drive’ campaign featuring Ranveer Singh across broadcast and digital touchpoints, bringing the campaign’s message of ambition, progress and forward momentum to millions of viewers. These collaborations reflect our commitment to building long-term relationships founded on teamwork, performance and shared aspirations.”

Venky Mysore, Chief Executive of Kolkata Knight Riders, said: “BKT Tyres is not just a partner they are a brand that shares our relentless pursuit of performance. This renewed association is a testament to the trust we have built together and the ambition we carry forward. As BKT accelerates its growth in India's consumer market, the Knight Riders brand gives them the platform, the passion, and the global scale to make that journey count. At Knight Riders Sports, we do not build partnerships for visibility alone we build them for impact. This collaboration is precisely that: two performance-driven organisations, aligned in purpose, investing in a future they intend to win together.”

Rajesh Menon, Chief Executive of Royal Challengers Bengaluru, said: “Royal Challengers Bengaluru is proud to welcome BKT Tyres as our Official Tyre Partner. At RCB, we believe in pushing boundaries, embracing ambition, and creating meaningful connections with our fans, values that closely align with BKT’s ‘Elevate Your Drive’ philosophy. Together, we aim to accelerate our shared vision of excellence, resilience, and forward momentum both on and off the field.”

K Shanmugam, Chief Executive of Sunrisers Hyderabad, said: “We are happy to continue our partnership with BKT Tyres as part of this T20 cricket league. This collaboration reflects a strong alignment of values, bringing together a shared focus on excellence, performance, and consistency. Together, we move forward with clear intent, committed to raising standards both on and off the field, while delivering a meaningful and engaging experience for fans.”

Alok Chitre, Chief Operating Officer of Rajasthan Royals, said: “We are delighted to partner with BKT Tyres for the sixth year, with a shared energy and drive for performance that continues to strengthen our association. Their commitment to sport, and cricket specifically, reflects a clear focus on the growth of the game and its fan ecosystem in India. As we advance in scale and influence, we look forward to building on this partnership in a meaningful way this year as well.”

A Mumbai Indians spokesperson said: “BKT Tyres has been a valued long-term partner of Mumbai Indians, and this continued partnership reflects a shared commitment to consistency and performance. We look forward to building on this partnership through the season.”

Colonel Arvinder Singh, Chief Operating Officer of Gujarat Titans, said: “Gujarat Titans are pleased to continue the association with BKT Tyres. Partnerships like these reflect a shared commitment to performance, consistency and long-term growth. Such collaborations provide a strong platform for teams and brands to connect with fans across the world, and we look forward to building on this association while continuing to engage meaningfully with our supporters and striving for excellence both on and off the field.”

Satish Menon, Chief Executive of Punjab Kings, said: “We are very happy to continue our journey with BKT Tyres. They have been a loyal and valued partner for the Punjab Kings over the years. Their commitment to excellence matches our ambitions, and it is always a pleasure to work with a brand that understands the pulse of the sport and its fans so well.”

Vinay Chopra, Chief Executive of RPSG Sports Private Limited, said: “At Lucknow Super Giants, we believe that strong partnerships are built on shared values of performance, resilience, and ambition. Our association with BKT Tyres reflects this synergy, as both brands are committed to pushing boundaries and consistently striving for excellence. As we gear up for another exciting season, we look forward to engaging our fans more deeply and creating meaningful experiences together through this partnership.”

BKT said its sports partnerships form part of a broader global portfolio spanning multiple disciplines, aimed at reinforcing brand visibility and consumer engagement.

Goodyear India Hr Director Abhishek Arora To Step Down; Vishal Dhingra Appointed Successor

 Goodyear India Hr Director Abhishek Arora To Step Down; Vishal Dhingra Appointed Successor

Goodyear India Limited said its board has taken note of the resignation of Abhishek Arora as Director – Human Resources, India, with effect from April 20, 2026, and approved the appointment of Vishal Dhingra as HR Director, South Asia from April 21, 2026.

Arora, who will also cease to be a senior management personnel member on April 20, 2026, resigned to explore external growth opportunities, according to the company.

The board approved Dhingra’s appointment following the recommendation of the Nomination and Remuneration Committee. He will assume the role as a senior management personnel from April 21, 2026.

Dhingra has more than 25 years of experience in human resources. He joined Goodyear in July 2020 as Director HR – India and currently serves as HR Director – ASEANZ. Prior to this, he held roles at PepsiCo, India, GlaxoSmithKline Consumer Healthcare Limited, Eicher Tractors and Ballarpur Industries Limited.

India Finds Dumping In Synthetic Rubber Imports From Five Regions

India has concluded that imports of emulsion styrene butadiene rubber (ESBR) of the 1500 series from the European Union, Japan, South Korea, Russia and Thailand were dumped, following an anti-dumping investigation initiated in March 2025.

The Directorate General of Trade Remedies (DGTR), under the Ministry of Commerce and Industry, found that dumping margins across all subject countries were above the de minimis threshold and “significant”.

The investigation was launched after Reliance Industries Limited filed an application alleging injury from imports of the product, which is widely used in tyre manufacturing and other rubber goods. The authority determined that the application met the requirements for standing, with support from Indian Synthetic Rubber Private Limited.

The product under consideration, ESBR-1500, is primarily used in tyres due to its abrasion resistance and ageing stability. The DGTR concluded that domestically produced material is comparable to imported goods and can be used interchangeably.

The period of investigation covered October 2023 to September 2024, with injury analysis spanning four financial years. During this time, imports from the subject countries rose overall and accounted for more than 90 per cent of total imports throughout the period.

The authority found that import volumes were highest during the investigation period and had increased relative to domestic production and consumption.

Dumping margins varied by country. Imports from the European Union and Japan were found to have margins in the range of 10–20 per cent, while Russia showed higher margins of 20–30 per cent. South Korea and Thailand recorded lower ranges, generally between 0–10 per cent for cooperating producers and up to 10–20 per cent for others.

The DGTR conducted a cumulative assessment of imports, concluding that goods from the subject countries compete with each other and with domestic production in the Indian market.

On injury, the authority determined that increased imports had affected the domestic industry through price suppression and declining profitability. It noted that while demand for the product rose steadily, the domestic industry’s financial performance weakened over the same period.

The DGTR also rejected arguments that the injury was caused by internal inefficiencies or raw material volatility, stating that such fluctuations were global and not specific to India.

The authority concluded that dumped imports had caused material injury to the domestic industry, establishing a causal link between import volumes and the deterioration in financial performance.

Fornnax Appoints Industry Veteran Sushil Upadhyay To Spearhead Service Transformation

Fornnax Appoints Industry Veteran Sushil Upadhyay To Spearhead Service Transformation

Fornnax Technology, a global leader in recycling equipment manufacturing, has officially brought Sushil Upadhyay on board as the new Head of its Service Department, a leadership transition that takes effect immediately. With a professional background spanning over 26 years, Upadhyay arrives with extensive experience drawn from multiple multinational corporations. Throughout his career, he has successfully managed and coordinated large, cross-functional teams comprising more than 300 professionals. Within his new capacity at Fornax, his primary focus will involve steering strategic transformations within the service domain, with the objective of optimising equipment reliability, maximising value across the lifecycle of machinery and elevating the sustained performance of the company’s worldwide installed base of industrial recycling solutions.

In the coming year, the service division under his leadership is set to concentrate on a series of clearly defined operational objectives. Key among these is the effort to curtail instances of unexpected machinery downtime by integrating both preventive and predictive maintenance approaches. The team also intends to roll out measurable performance benchmarks for service delivery, which will include tracking metrics such as speed of response, Mean Time to Repair (MTTR) and overall equipment uptime. Moreover, there will be a concerted push to reinforce the availability of spare components by optimising regional warehousing and distribution processes.

Further developments on the agenda involve the creation and delivery of well-structured training modules targeting technical expertise and workplace safety, aimed at enhancing the capabilities of service personnel. In parallel, the organisation plans to introduce digital tools designed to boost transparency in operations and enable customers to more effectively monitor service activities. These combined efforts underscore Fornnax’s commitment to evolving its service infrastructure in response to growing demands for efficiency and reliability.

Jignesh Kundaria, Director & CEO, Fornnax, said, “Our people are the true engine behind our innovation and execution. As we scale globally and expand our footprint across diverse recycling applications, cultivating a culture of excellence remains central to our strategy. In 2026, we are intensifying our focus on talent development, leadership growth and building a high-ownership, high-accountability environment that drives continuous improvement across engineering, manufacturing, and service. This will set new benchmarks in the industry, and I believe Upadhyay will play a crucial role in this journey.”

Upadhyay said, “Fornnax’s strong positioning in high-capacity shredding solutions and its commitment to sustainable recycling deeply resonated with me. The company’s engineering strength and rapid growth trajectory present a powerful opportunity to build a world-class service organisation. In an industry where machine reliability directly impacts customer profitability, service becomes a direct driver of customer success. I am excited to elevate Service from a support function to a strategic growth enabler, which is specifically focused on uptime, lifecycle value and long-term partnerships.”