Utilising automation and digitalisation - known as digitisation in tyre manufacturing, presents a new perspective on all activities and tasks. Computer-aided systems make it possible to shorten continuous development and production times, increase time and performance usage of lines, and increase product quality while reducing the time needed for changing settings and to maintain the fleet.

In the past 20 years, VIPO a.s. has established itself as a leading manufacturer of automatic bead winding production lines. Based on the requirements of its customers and taking into account the trends in the tyre industry, in addition to continuously improving the existing lines, in 2014 VIPO a.s. started to invest in the development and acquisition of services-oriented services aimed at increasing production efficiency, in particular by reducing the time of line settings and maintenance, improving production quality and maintaining best practice directly in the factories and all of this in the most comprehensible form suitable for newly recruited workers as well.

In the area of digital competence, VIPO a.s. focuses mainly on 3 interconnected areas:

1) Advanced Condition Monitoring (ACM) - advanced condition monitoring including predictive maintenance (Regression Analysis and Neural Networks);

2) Rapid Action Supporting System (RASS) - enabling rapid problem localization and immediate search for the necessary methodology and documentation using 3D scans, including the development and preservation of Best Practice;

3) Staff training - using multi-view instructional videos, respectively 3D virtual trainings and optimization principles of Quick Changeover (SMED), Poka-Yoke and ergonomic and safety principles.

Advanced Condition Monitoring

Shifting from reactive and preventive maintenance to predictive maintenance that allows all tasks to be performed at exactly the optimum time, thus reducing downtime and reducing scrap, is not possible without advanced condition monitoring and the appropriate analytical part of the necessary amount of data. In this area, VIPO uses its own specialists in statistics and neural networks, long-term know-how in the field of mechanical design and rubber chemistry. Data security in the process of data acquisition, processing and presentation is a matter of course. VIPO never stores tyre production and technology data without the consent of a particular tyre manufacturer. Data processing is possible on the manufacturer's servers, respectively in the cloud (according to customer preference).

Rapid Action Supporting System

RASS is a system using 3D Scan, respectively 360-degree panoramas of production technology for easier and faster orientation in space (especially for less-experienced or new workers). This interface is linked to live data on production parameters as well as on the current need for intervention (whether changes in settings or equipment maintenance). At the same time, the operator / maintenance staff makes use of all the necessary documentation (such as technology regulations, machine documentation and electrical documentation) quickly available to deal with the situation at a specific point of the technology. Thus, the system does not burden the workers in a time-consuming situation with too much information that may be generated when searching for the necessary documents and procedures. Using an intelligent search system in the Best Practice of the plant based on solving the same or similar problems, the worker can accomplish the tasks properly, on time and much faster than before RASS implementation.

Staff training

Based on our long-term experience with continuous improvement of our internal processes and products, VIPO a.s. has also integrated a staff training system - operations and maintenance - into the system. The training can be based on complex but also affordable instructional videos that are required by end-users, which, thanks to multi-vision technology, accurately and comprehensively depict the correct procedure for performing the desired task. The video tutorials emphasize all the key moments concerning the production technology itself, as well as ergonomics and occupational safety. “The cherry” on the trainings in the terms of production savings is the optimization of the processes, where, through a team of engineers, we are able to optimize processes in accordance with the principles of SMED (Single Minute Exchange of Die) and Poka-Yoke. For more demanding customer groups, we offer training in 3D virtual reality, which also enables automatic evaluation of the effectiveness of the training and the trained workers themselves.

The main service that VIPO a.s. offers to its customers for supporting the challenges of 2020 is the complex system described above, the main effect of which is to save time when changing production technology settings, as well as performing service tasks. At the same time, the system contributes to reducing the number of scraps and also enables customers to develop and fully exploit their best know-how.

VIPO a.s. offers its know-how and services related to its own SMM (Smart Maintenance Module) software solution, but it is also able to integrate it into existing solutions of the world's leading IoT software manufacturers.

(For more information about Smart Maintenance Module and all services provided, please contact: Andrej Bencel, SMM Key Account Manager; abencel@vipo.sk; www.vipo.sk; www.smartmaintenance.sk

LANXESS, a specialty chemicals company, has successfully placed a six-year-tenor euro benchmark bond with a coupon of 0.0 percent in the European capital market.
The company, with about 14,800 employees in 33 countries, will use the funds to finance the planned acquisition of IFF, a US-based chemical company involved in microbial control.

The new bond is listed on the Luxembourg Stock Exchange in denominations of EUR 1,000.

Michael Pontzen, CFO, LANXESS, said, “We have secured the first step of financing already quickly after the announcement of the acquisition of IFF Microbial Control and are happy about the very receptive reaction of the capital market to our offering.” (TT)

Goodyear has launched its new RT-3B bead-to-bead tread in US and Canada in sizes 20.5R25 and 23.5R25 for off-the-road (OTR) tyres.

The new retread provides all-around performance for loaders and graders. Joining the existing lineup of premium off-the-road Goodyear tyres, the retread provides up to 60 percent savings compared to a new tyre.

Used extensively in gruelling OTR applications, retreading helps extend the life of tyres while delivering high traction and minimal tread wear. Additionally, retreading promotes sustainability by reducing unnecessary waste.

The new Goodyear RT-3B is cured in a mould and press method to generate low heat through long hours of usage via its 115-level tread depth. Strongly cut-resistant in nature, the centerline lugs and open shoulder provides optimal traction.

Loic Ravasio, General Manager, Global and Americas OTR, Goodyear, said, “We are always focused on delivering high value and low cost of ownership to our OTR customers. The RT-3B is a substantial addition to our retread portfolio providing another great option for operators to help drive efficiency, reduce costs and protect the environment.” (TT)

Anshuman Singhania, Dy. Managing Director of JK Tyre, has been appointed managing director of the company, effective October 21,2020.

Anshuman Singhania joined the Company as an Executive and over the years has been deeply involved in various activities of the Company in different positions, said the company.

Singhania is also Vice Chairman of ATMA

He is a graduate from Oxford Brookes University, UK and an alumnus of London Business School. As a young leader, he started his career from the shop floor as an apprentice and has held several positions in Planning, Production, Product Development, Quality Control, Stores & Purchase, Finance as well as Sales & Marketing. Being a techno-savvy person, he has played a key role in implementing the latest technologies in the manufacturing process at JK Tyre.

Yokohama Off-Highway Tires recently held the groundbreaking and foundation stone unveiling ceremony of its new plant at Atchutapuram, Visakhapatnam - Andhra Pradesh, India.

In the online event, Masataka Yamaishi , President & Chairman of the Board, Yokohama Rubber Co., Ltd broke the ground to commence construction work.

Yamaishi San unveiled the Foundation Stone virtually in the presence of Atao Kishi San: Chairman - ATC Tires Pvt. Ltd. and Managing Officer - The Yokohama Rubber Co., Ltd., Nitin Mantri – CEO and Anil Gupta – COO and the leadership team at Yokohama Off-Highway Tires.

The new plant will have a daily production capacity of 55 tons (rubber weight), with planned capital investment totalling US$165 million. The plant, which will be the company’s third plant in India, will manufacture its three brands ALLIANCE, GALAXY and PRIMEX brand tyres.

 Yokohama Off-Highway Tires currently has two tyre plants in India—the Dahej Plant in Gujarat and the Tirunelveli Plant in Tamil Nadu.