India’s mounting tyre waste problem has found a determined challenger in Home Zone Rubber Solutions, a young but ambitious company from Vapi, Gujarat. Founded just four years ago by stainless-steel-industry veteran Jitendra Agarwal, the recycler has quickly scaled to processing more than half a million scrap tyres annually with plans to double capacity through an upcoming IPO. Armed with cutting-edge Danish Eldan technology and a vision that blends environmental responsibility with industrial innovation, Agarwal is positioning Home Zone not just as a recycler but as a pioneer of India’s circular economy in rubber.

Home Zone Rubber Solutions, headquartered in Vapi, Gujarat, is rapidly establishing itself as one of India’s foremost tyre recycling companies. Established just four years ago by Managing Director Jitendra Agarwal, the company’s roots trace back to a legacy in stainless steel manufacturing. However, post-pandemic, Agarwal saw an opportunity to pivot towards environmental sustainability through tyre recycling owing to its immense potential but significant challenges.

Speaking exclusively to Tyre Trends, Agarwal said, “Our family has always been in the stainless steel business, but I have long been passionate about environmental issues and recycling. When the opportunity presented itself after lockdown, we grabbed it with both hands.”

Today, Home Zone processes around 5,000 tonnes of scrap tyres every month, which translates to over half a million tyres annually. Agarwal shared that with an upcoming initial public offering, the company plans to double this capacity, targeting recycling of up to 10 million scrap tyres annually.

“This is a huge achievement because tyres are among the most hazardous wastes worldwide. They can take 150 to 200 years to decompose if left unchecked. They pollute landfills and oceans alike, so taking millions of tyres off the roads and recycling them is vital to protecting our environment,” Agarwal explained.

INNOVATIVE METHODOLOGY

At the heart of Home Zone’s process is a sophisticated tyre recycling line sourced from Denmark, known as Eldan. This machinery stands out as one of the most advanced globally, capable of reclaiming 99.9 percent crumb rubber granules from shredded tyres, claimed the executive.

“Separating components like steel is fairly straightforward, but the fibre and rubber separation is incredibly complex. Our line is the only one currently in India with a full Eldan setup, and it delivers unparalleled efficiency and quality,” Agarwal said.

The crumb rubber generated is classified in mesh sizes in granular levels ranging from 5 up to 20 mesh currently. The company is working towards finer mesh granules going up to 40 and eventually 80 to 120 mesh, which are essential for manufacturing new tyres from recycled material. Agarwal notes that this progression is gradual given the technological challenges of grinding tyres to such fine granularity in a controlled environment.

The applications for crumb rubber extend beyond new tyres. The company’s crumb rubber is widely used in diverse sectors including sports turf grounds, anti-slip tiles, automotive components, conveyor belts, industrial footwear and infrastructure projects.

The company maintains a research and development team, including experts in robotics technology, to ensure product quality and innovation. “As we move into finished products ourselves, quality testing and consistent innovation are vital,” Agarwal stressed.

One particularly unique product is the cow mat, exported from India to dairy-producing countries worldwide. Made from crumb rubber, these mats improve cow comfort, reduce blood pressure of animals and consequently increase milk production. This innovation exemplifies how recycling can impact even agricultural practices.

MARKET WATCH

While Home Zone currently primarily serves the domestic market, exports are an important growth area. Plans include selling crumb rubber and finished mats to markets in the Middle East, Europe and China. Agarwal sees China as a significant opportunity, especially for finished rubber products rather than just raw crumb rubber.

To support this expansion, the company has identified a 25-acre land parcel near Mundra port, approximately 9.5 kilometres from the port itself. This facility aims to be a fully integrated recycling and manufacturing hub, where crumb rubber will be processed into finished products before export. The target for beginning operations is late 2026.

Furthermore, while India remains the third largest generator of scrap tyres globally, Agarwal pointed out that the supply of these tyres for recycling is fragmented and inefficient, forcing Indian recyclers to import scrap tyres from the US and Europe, often at lower costs due to government subsidies and more streamlined collection systems abroad.

To tackle this, Agarwal has launched Re-Tyre Bazar, India’s first organised scrap tyre collection network. Initially rolling out centres in states like Tamil Nadu, Telangana, Rajasthan, Maharashtra and Madhya Pradesh, this initiative aims to consolidate the fragmented supply chain and enable recyclers to source Indian scrap tyres exclusively in the near future.

“If we can organise this chain effectively, we won’t need imports except as a bonus. That would validate the model and mark a major step forward for the Indian recycling industry,” Agarwal said.

Re-Tyre Bazar operates as an independent company and is intended to serve the entire Indian recycling sector, rather than being exclusive to Home Zone Rubber Solutions.

FOCUS VIEW

Agarwal highlighted that about 70 percent of Indian scrap tyres come from the truck and bus segment. “TBR scrap tyres generally lend themselves to higher quality  recycling applications, compared to passenger car tyres,” he explained. This focus area presents significant opportunity for the company as it scales production and refines crumb rubber quality.

Addressing common misconceptions about tyre quality, he stated, “Many believe that American and European tyres are superior, but it’s not true. Indians may even have a 5 to 10 percent advantage due to how tyres are used and road conditions.”

He was also candid about rumours that some importers misuse scrap tyre imports licenses, selling raw material rather than using it in production. “Such misuse is limited to a small minority, but government agencies must enforce regulations strictly to protect industry credibility,” he said.

On the regulatory front, Agarwal views government initiatives such as Extended Producer Responsibility (EPR) as positive developments that place recycling obligations on tyre manufacturers. However, careful enforcement is needed. He also advocates for consumer awareness campaigns and incentives like green labelling for recycled products.

“Consumers want environmentally friendly choices. A green label on products made from recycled rubber could boost demand and support the circular economy,” Agarwal noted.

FUTURE PROSPECTS

The upcoming IPO is a major step towards funding Home Zone’s expansion. Public filings indicate the company aims to increase production capacity from around 57,000 metric tonnes annually and invest in new machinery and facilities.

“We expect the next decade to be very exciting for the industry,” Agarwal said confidently.

Reflecting on the company’s environmental mission, Agarwal concluded, “We inherited this planet from our parents and grandparents. If we cannot leave it better, let us at least leave it as we found it.”

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Michelin North America, Inc. has TreadVision by Michelin Retread Technologies at the Technology & Maintenance Council (TMC) Annual Meeting. This new approach transforms the retreading process by integrating artificial intelligence (AI), robotics and advanced data analytics to boost both the quality and uniformity of retreaded tyres, ultimately enhancing fleet operational efficiency.

A central component of this system is TreadEye. This advanced technology precisely evaluates tread depth by collecting 1,200 measurement points per tyre. It delivers accurate data on tread wear and casing condition, enabling fleets to determine optimal removal points, safeguard casing integrity and minimise unnecessary vehicle downtime.

The TreadVision process further incorporates proprietary automated inspections. These systems utilise AI and predictive modelling to detect subtle imperfections and anomalies that might otherwise be missed. The application of Vision AI to automatically interpret Casing Integrity Analysis results, specifically shearography, introduces a heightened level of objective, real-time quality control. This ensures that only casings meeting strict standards proceed through the retreading line.

In addition to inspection, the technology suite automates the physical handling and flow of tyres, which streamlines plant operations and can accelerate turnaround times. By automatically managing build specifications, TreadVision standardises production parameters, reducing variability and ensuring a more consistent final product.

These advancements in quality assurance and the reduction of human error are designed to produce more reliable retreads, directly supporting fleet uptime. The system is further enhanced by integration with Michelin’s Fleet Business Insights platform, which transforms operational data into actionable intelligence. Fleets gain clearer visibility into performance trends, asset tracking and cost control, optimising tyre management from first use through multiple retread lifecycles.

Janet Foster-Whitley, Senior Director, Enterprise Dealer & North America Retreading, said, “Michelin has a long history of innovation in the mobility space. With TreadVision, we’re driving the industry forward once again. Retreading plays a vital role in helping fleets extend asset life and control operating costs, and we’re evolving the process to deliver greater consistency, improved quality and faster turnaround times.”  

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MICHELIN Connected Fleet, the data-focused fleet management arm of Michelin, has introduced Smart Predictive Tire, a new monitoring solution specifically engineered for the trailers of Class 7 and 8 fleets. This technology is designed to shift trailer tyre management from a reactive to a proactive model by delivering real-time data on pressure and temperature, alongside predictive maintenance alerts. The goal is to empower fleet operators to address tyre health issues before they escalate, thereby minimising unplanned downtime, controlling costs and extending tyre life while enhancing overall vehicle safety.

At the heart of this innovation is Michelin’s proprietary Smart Leak algorithm, which is capable of identifying subtle, early indicators of tyre degradation. By flagging these warning signs promptly, fleet managers can intervene early, avoiding more severe and costly problems. The solution not only helps in preventing roadside emergencies but also supports broader operational efficiency. Maintaining correct tyre pressure through this system can lead to a reduction in fuel consumption and slower tyre wear, contributing to a more sustainable and economical fleet operation.

The effectiveness of Smart Predictive Tire has been evaluated through international pilot programmes in Europe, where participating fleets experienced notable improvements. Data from these trials showed a significant drop (up to 80 percent) in tyre-related roadside events, an increase in the usable lifespan of tyres (up to 9 percent) in cases where chronic under-inflation was previously an issue and measurable fuel savings (up to 4 percent) when optimal tyre pressures were consistently maintained. While these outcomes are promising, Michelin notes that individual results will depend on various factors unique to each fleet, including its size, operational routes and maintenance routines.

Integrated into the company’s Trailer Premium offer, the Smart Predictive Tire solution provides flexible deployment to meet diverse fleet needs, marking a step forward in connected vehicle technology.

Damon Newquist, Vice President – Sales, MICHELIN Connected Fleet, said, “Emergency roadside service continues to be a major pain point for fleets of all sizes, especially with trailers. When there is a tyre-related event, the root cause is overwhelmingly attributed to improper inflation. Michelin’s proprietary Smart Predictive Tire solution uniquely empowers fleet operators with the tools and alerts to address these issues before they become critical. These tools are designed to help extend tyre life, reduce costs and help keep drivers off the side of the road.”

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Triangle Tyre Co., Ltd. has been recognised as an ‘Excellence Level’ facility in the 2026 Shandong Smart Factory Cultivation Library, an accolade announced by the Shandong Provincial Department of Industry and Information Technology. This acknowledgment highlights the company’s significant progress and systematic achievements in intelligent manufacturing.

This provincial initiative is a key strategy to promote new industrialisation and merge the digital economy with the real sector. Enterprises were evaluated and ranked into three tiers – Pioneer, Excellence and Advanced – based on their comprehensive capabilities in digital design, smart production, lean management and sustainable operations. Over 30 businesses from the tyre sector and its related industries, including manufacturing, steel cord, rubber additives and machinery, were selected. Among these, 1 achieved the Pioneer level, 15 attained Excellence and 15 reached the Advanced level.

For years, Triangle Tyre has steadfastly advanced its intelligent manufacturing strategy, focusing on complete process digitalisation and smart system integration. Looking forward, the company remains committed to principles of innovation and green development. It plans to further integrate digital technologies with manufacturing processes, aiming to establish a modern production base that is not only smarter and more efficient but also safer and more environmentally sustainable.

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BANF, a Korean intelligent tyre system company, and Silicon Labs, the leading innovator in low-power wireless, have developed a tyre monitoring platform capable of real-time, high-resolution data processing specifically designed for autonomous vehicles and connected fleet operations. A detailed case study documenting this development is now available on the Silicon Labs website.

The system directly addresses the limitations of conventional Tyre Pressure Monitoring Systems (TPMS), which only trigger alerts after pressure drops substantially, leaving critical safety and efficiency issues undetected. BANF has transformed the tyre into an active intelligence node by integrating the Silicon Labs BG22 Bluetooth LE SoC into its in-tyre sensor architecture. This ultra-low-power system-on-chip was chosen for its robust RF performance, enabling reliable wireless communication even within the tyre's challenging environment where steel belts and thick rubber typically create a Faraday cage effect that impedes signals.

Inside the tyre, BANF's iSensor captures 3-axis acceleration, pressure, temperature and tread depth data at 4 kHz sampling rates. Rather than transmitting this raw information, the system performs onboard processing to extract key signals indicating wheel-nut loosening, slip events or reduced friction before sending concise alerts to the vehicle. This approach reduces communication load while accelerating response time. The integration of Silicon Labs' Secure Vault technology ensures automotive-grade security, protecting tyre data from tampering or spoofing for autonomous applications.

Power delivery has historically prevented advanced tyre sensing due to battery degradation from heat, centrifugal force and mechanical stress. BANF solved this through proprietary wireless power transfer technology. The Smart Profiler, mounted on the mudguard or fender, delivers continuous power to the iSensor using magnetic resonance, enabling battery-free operation with uninterrupted data acquisition at thousands of Hertz.

This real-time tyre intelligence feeds directly into chassis control, stability systems and autonomous driving algorithms for driverless trucks and buses where human intuition cannot detect traction loss. BANF plans to leverage accumulated data for predictive maintenance, route optimisation and insurance-linked services, positioning this solution as foundational infrastructure for next-generation mobility. Through this partnership, BANF and Silicon Labs have digitised the vehicle's last analogue domain.

Adam Sunghan You, CEO, BANF, said, "Tyres generate terabytes of data related to friction, load and mechanical stress, but until now there was no viable way to capture and transmit that information in real time. By combining Silicon Labs' BG22 with our wireless power technology, we have unlocked a new level of tyre intelligence."

Ross Sabolcik, Senior Vice President – Product Lines, Silicon Labs, said, "Compute is no longer confined to the CPU – it extends across intelligent peripherals and sensors. BG22 enables reliable, secure connectivity even in extreme environments, empowering innovators like BANF to digitise traditionally analogue systems."

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