Nothing is stable. Technology is continuously evaluated. Materials science, electronics and software are the main three engines that reverse reactions or open new horizons.
Tyres are always known as black and round. However, the tyre engineers are aware of the weight achieved, the construction and the types of materials used in the tyres. What was the ancestor of the tyre, where is it going now?
The tyres were rated very quickly after vulcanisation 150 years ago. The first use of synthetic rubber and synthetic fibers, as well as the first radial tyre, go back around 70 years. Programming the control of the tyre building and curing machines with sensors and timer was a cornerstone. The new chemicals and advanced materials which suit well for process control, more homogeneous mixing, material integration and long-lasting rubber products.
Today's tyres last to the end of their useful life, which is primarily measured by the Remaining Tread Depth (RTD) which is greater than a limit value set by local legal approval. Twenty years ago, many defective tyres were found in scrapyards that were almost like new, but today the tyre will last almost lifetime.
Today, Mechanical rubber derivatives production machine parts are made to tighter tolerances. The integrity of the main body material is higher than in previous years. Alloys or composites are widely used compared to recent years. More controlled and homogeneous surface finishing is applied. Modern tyre production machines are equipped with robotics, full sensors and automation, stepper motors and greater controllability which are examples of the harmonization of creativity and innovation in the industry.
More than all that, today manufacturing machines are more purpose oriented, lighter, sensitive and modular.

The other very preliminary point of view is to analyse the needs of the main processes and what should be the strategy when you have an idea to buy new machines?
Every system needs new machines to install for a reason. It is used either to increase capacity or to renew a range of products, just to modernise or update technology. What should be the strategy when you have an idea to buy new machines? Either you are looking for a machine that matches your technology or you are taking the risk of a technology upgrade. The same category but a more efficient, more productive, safer and more controllable machine may be preferred or a completely new technology may be chosen.
If a very new technology is chosen, the time it takes to adapt can result in large production losses. It may take longer to adapt, etc. However, if you don't take such a risk, how will you manage the technology update in later years?
The other very preliminary point of view is to analyse the needs of the main processes. For example, if you are a tyre manufacturer, customers will only know your brand name. You are responsible for the end product. Third parties do not know where to start preparing tyres or what process to use to make them.
For example, you can have a textile calendar or you can get calendered textile and steel layers on the outside. When using a supplier, you don't need a factory calender machine. This also applies to the compounds used in the manufacture of the components. Today, a large volume of masterbatch is used in the rubber products industry. Organizing a good supply chain for manufacturing rubber compounds eliminates the need for mixers, a few mils, large silos, or process oil tanks.
A review of all processes and machine setup is necessary at regular intervals in order to remain competitive. Fewer production machines can increase productivity and controllability and intensify management. Less personal use, less energy and maintenance costs can be achieved. However, alternative suppliers need to be developed and diversified.
In the past, some particularly large tyre manufacturers had tyre cord treatment units in tyre factories. Some of them have steel wire production facilities for their own supply. Today we are witnessing a complete change of mind. The focus on the main process areas is mainly taken into account, which has completely changed the perspective in business. Today, most tyre manufacturers contract out the processing of 2nd class compounds. So, there is no refinery mill machines in tyre factories. The heating of the rubber in the preparation zones of the main components is carried out by cold feed extruders. Large capacity extruders are used under the drop door in mixing rooms. As a result, there are very few milling machine and milling operators in the tyre factory. Factory structures are smaller, parts production and machine maintenance are outsourced.
Full robot transfer units already exist, No man-tyre building and curing are achievable now. Profile extruders are already disabled, calendering might be totally needless by body ply webbing on tyre building drums.
Being open and innovative in the tyre and rubber industry is important. Support for technological innovation and productivity, as well as the vision to find more efficient devices, is required. New control systems with computers and automation are inevitable. Indeed, the company's employees must have a vision to choose the last and the best for the future. The most important thing is to find profitable solutions for the entire company.
As you follow the progress of the machine, keep in mind that new materials are coming. Any fashionable material will one day be a burden on the staff. Major hardware changes require new processes or machines. The ultimate case is the cancellation of part of the process, which means the cancellation of the production machines. Such a case can be irresistible at any time.
The increasingly demanding structure of the automotive industry and regulations will demand ever lighter, more environmentally friendly and more rolling-resistant tyres, which repeatedly calls for ambitious innovations. Innovative materials are inevitable to exceed expectations. Just as new materials come out of the R&D thicket box and enter the daily production inventory, the production area and machinery should be reorganised.
Full robot transfer units already exist in many phases instead of being transported. There are automatic scan and uniformity checks. No man tyre building and curing operations are achievable now. Profile extruders are already being phased out in some tyre factories. Body ply webbing could be more of a standard technology in tyre building. Calendering may be totally needless in tyre plants.
As far as automation and controllability technologies assess, there is still room for refinement or cancellation of production processes and machines in tyre factories.
Today, Mechanical rubber products production machine’ parts are made to tighter tolerances. The integrity of the main body material is higher than in previous years. (TT)
Toyo Tire Shareholder Change Follows Mitsubishi Exit
- By TT News
- August 13, 2026
Toyo Tire Corporation said Mitsubishi Corporation has ceased to be a major shareholder after tendering its entire holding through a treasury share buyback, ending its status as the company’s largest shareholder.
The change took effect on 10th August , 2026, following Toyo Tire’s acquisition of its own shares through off-auction trading (ToSTNeT-3). Mitsubishi tendered all its shares, excluding less than one unit, as part of the transaction.
As a result, Mitsubishi is no longer classified as a major shareholder or associated company of Toyo Tire, the company said.
Before the transaction, Mitsubishi held 30,822,206 shares, equivalent to 20.07 percent of total voting rights, and ranked as the largest shareholder. Following the change, its holding has effectively been reduced to zero.
The move follows Toyo Tire’s earlier announcement on August 7, 2026 regarding the termination of its capital and business alliance with Mitsubishi, alongside plans to repurchase its own shares.
Toyo Tire said the change would have no impact on its consolidated financial results.
Linglong Becomes First Chinese Tyre Maker To Join GDSO As Full Member
- By TT News
- August 13, 2026
Linglong Tire has become the first Chinese tyre manufacturer to join the Global Data Service Organization (GDSO) as a full member, marking a step in the industry’s efforts to standardise and exchange tyre-related data globally.
The company joins the non-profit body as its fourteenth member. GDSO was established in January 2022 by Bridgestone, Continental, Goodyear, Michelin and Pirelli to facilitate the digital exchange of tyre data and develop common standards across the sector.
Moh Wahi, Head Of Truck And Bus Tyre Development at Linglong Europe, said: "By joining the GDSO as a Full Member and providing reliable data, we want to be the first Chinese tyre manufacturer to make a positive contribution to the further development of the tire industry and set new standards for the efficient processing of tire data in the digital age."
Riccardo Giovannotti, Secretary General of GDSO, said: "With Linglong Tire as a Full Member, GDSO is gaining one of the leading Chinese tire companies which is committed to digitalization and sustainability in the industry. Together, we will further make progress in developing standards for data processing and future-oriented solutions."
Shandong Linglong Tire Co., Ltd., founded in 1975, operates seven research and development centres globally and employs almost 20,000 people. The company runs nearly 200,000 sales outlets and exports products to 175 countries.
It supplies tyres to more than 200 production bases for over 60 automakers and has manufacturing facilities across China, Thailand and Serbia, with plans to expand further overseas.
TyreSafe And Sussex Police Launch Digital Tyre Safety Tool For Frontline Officers
- By TT News
- August 12, 2026
TyreSafe, UK’s charity dedicated to raising tyre safety awareness, has joined forces with Sussex Police’s Road Safety Team to introduce a pioneering digital reference tool for frontline officers. The initiative equips police with immediate, device-accessible tyre safety data during roadside stops.
Developed as a local pilot, the application enables consistent vehicle examinations and improves driver communication regarding tyre dangers. It offers specific checklists for diverse vehicle categories, including motorcycles, cars, heavy goods vehicles, light commercial vans and towed trailers. The system further incorporates guidance on part-worn tyres, common queries and educational talking points.
Following its Sussex trial, the programme holds potential for nationwide adoption across UK police forces. This deployment underscores Sussex Police’s dedication to roadway innovation and reinforces the essential contribution of proper tyre maintenance to overall public safety.
Stuart Lovatt, TyreSafe Chair, said, “This partnership with Sussex Police is a landmark moment for tyre safety enforcement and education. By putting reliable, accessible tyre safety guidance directly into the hands of frontline officers, we can ensure safer vehicles on our roads and help prevent avoidable collisions and breakdowns. Sussex is leading the way, and we hope this model will soon be adopted nationally.”
Superintendent Jo Grantham, Head of Roads Policing, Sussex Police, said, “Our officers are committed to keeping road users safe, and having instant access to this tyre safety resource makes a real difference on the ground. It supports enforcement while also giving us the tools to educate drivers more effectively. We’re proud to be working with TyreSafe on this project and to be the first police force in the country to pilot it.”
Towing Breakdowns Reach Record High As Vehicle Fleet Ages, Says UKTSA
- By TT News
- August 12, 2026
The UK Towing Safety Alliance (UKTSA) has published a comprehensive four-year analysis of incident data from National Highways’ Strategic Road Network, covering 2022 to 2025. The findings reveal a 23 percent rise in total towing-related incidents, driven primarily by a maintenance crisis affecting utility and commercial trailers. While traffic collisions involving towed vehicles decreased by 17 percent, mechanical breakdowns now constitute 77 percent of all towing-related incidents, highlighting vehicle and trailer condition as the sector's foremost challenge.
The data coincides with SMMT Motorparc 2025 figures showing Britain's vehicle fleet at its oldest recorded level, with average car age reaching 9.7 years. The summer harvest season has also arrived, bringing agricultural trailers back to roads after months of disuse. NFU Mutual research indicates collisions involving agricultural vehicles are 56 percent more likely between May and September, reinforcing the need for pre-journey roadworthiness checks.
Utility and agricultural trailers now account for nearly half of all towing-related callouts, surpassing 3,000 incidents in 2025. Regionally, the North West has overtaken the South East as the most incident-prone area, with trailer failures surging 60 percent since 2022, while the North East recorded a 55 percent increase. A growing divide exists between leisure and commercial towing sectors.
Leisure sector improvements, including fewer horsebox incidents and regional caravan reductions, suggest awareness campaigns are yielding positive results. However, utility trailer failures continue climbing, indicating maintenance standards across commercial and domestic sectors require greater attention. Regular servicing, correct loading and proper coupling remain essential to prevent avoidable incidents.
For working trailers, summer represents peak operational period, with agricultural and utility trailers seeing intensive use while rural roads become busier with tourists and cyclists. The Alliance emphasises that trailers stored for extended periods require thorough inspections before returning to service.
The UKTSA urges all towers to perform three essential checks covering tyres, load and connection before every journey. Tyres must be inspected for pressure, tread and deterioration; loads correctly distributed and couplings and electrical connections verified. The Alliance will place ‘The Working Trailer’ at the centre of safety campaigns, collaborating with industry partners to boost maintenance awareness and reduce preventable breakdowns across the Strategic Road Network.
A spokesperson for the UK Towing Safety Alliance said, “It’s encouraging to see fewer collisions involving towing vehicles, which suggests that drivers are becoming more aware of safe towing practices. However, that progress is being undermined by a growing number of preventable mechanical failures. The challenge is no longer simply about how people tow – it’s increasingly about what they’re towing and the condition it’s in. As both tow vehicles and trailers get older, regular maintenance has never been more important.”
Stuart Lovatt, Chair of TyreSafe, said, “Harvest season places extra demands on both vehicles and trailers, particularly those that may only be used for a few months each year. One of the most common issues we see is tyres that appear to have plenty of tread but have deteriorated through age, weathering or prolonged storage. Whether you’re towing a livestock trailer, plant trailer, horsebox or caravan, tyres should always be inspected for correct pressure, damage, cracking and signs of ageing before every journey. A few minutes spent carrying out these checks can prevent breakdowns and significantly improve safety for everyone using our roads.”
Sarah Smithurst MBE, COO, National Trailer & Towing Association (NTTA), said, “Across the NTTA network, we’re seeing a noticeable increase in enquiries from people looking to refurbish older trailers or source second-hand trailers, including imported models, as a more affordable alternative to buying new. While extending the life of a trailer is often entirely appropriate, it’s essential that owners understand that trailers are not maintenance-free. Many have been in service for years, sometimes decades, and components naturally deteriorate over time, even if the trailer has seen relatively little use. Every trailer should be thoroughly inspected before it returns to the road, with particular attention paid to tyres, brakes, bearings, couplings and lighting. Investing in regular servicing and maintenance is far less costly than experiencing a breakdown – or worse, being involved in an incident. The NTTA continues to help and advice new and old trailer users about safety and many are asking for help when towing, especially the reversing aspect of a trailer, now the B&E test was withdrawn. We are also seeing more trailers being repatriated from North America and Europe rather than purchasing new in the UK.”

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