In the mountainous heart of Central Europe, a quiet industrial revolution is unfolding – where discarded tyres are reborn as high-performance materials for modern infrastructure, sport, construction and more. Leading this transformation is RPG Recycling, a Czech company and a flagship member of the REC Group, which has positioned itself at the forefront of tyre recycling and sustainable rubber innovation.

When you step into the industrial heart of RPG Recycling in the Czech Republic, it is immediately clear that this is not just another waste management facility. Here, unwanted tyres are transformed from a mounting environmental burden into valuable resources serving industries across Europe and beyond.

RPG Recycling is part of the Czech-based conglomerate REC Group, which houses companies such as Kovsteel, Steelmet, A-Glass, RPG Recycling, Gelpo, ASSCO, Egoe Noba, DZO, A-Orto and Kovozoo.

Interestingly, for the tyre industry RPG Recycling, Gelpo, Assco and Egoe Noba together provide complete treatment of waste from SBR (Styrene Butadiene Rubber) rubber & EPDM (Ethylene propylene diene monomer) rubber from the collection through crushing to production of final products. In an exclusive interaction with Tyre Trends, Pavel Hartman, Executive Director of RPG Recycling, Gelpo, Assco and Egoe Noba, shares the details.

“Tyre recycling is more than just a process – it’s a commitment to sustainability and resource maximisation,” explained Hartman.

THE ART AND SCIENCE OF TYRE RECYCLING

Hartman shared that RPG’s operations span the entire lifecycle of tyre waste. “Our facility is equipped with an advanced fleet of vehicles, ELDAN recycling lines, granulation equipment, shredders, tyre cutters and even oversized tyre cutters. This technology allows us to handle everything from initial collection to final processing with unmatched versatility,” he said.

Every step is tightly controlled. “We manually sort and select tyres from the Czech and Slovak markets, ensuring consistent quality enters the granulate processing phase,” Hartman said. Sophisticated sorting ensures only the best input for further recycling. Tyres are then resized, shredded, granulated and separated into constituent materials.

The mainstay of RPG Recycling is the production of rubber granulate – a key raw material for industries ranging from construction to sport. “The primary output is rubber granulate, which becomes everything from industrial and construction panels to base layers for sports facilities. We are proud to supply the raw material behind products that deliver safety, noise reduction and durability,” said Hartman.

A closer look at RPG’s data underlines this impact: in 2024 alone, the company handled nearly 56,000 tonnes of tyres and processed enough rubber to give a new lease of life to materials from over half a million households.

But rubber is only part of the story. “A secondary output is steel fibre, primarily directed to the metallurgical industry, while textile fibre is used for energy recovery,” noted Hartman. For tyres unsuited to granulate production, RPG ensures nothing is wasted, “They are resized and used in the energy sector, contributing as alternative fuel.”

Gelpo, a sister company, pushes these materials even further, manufacturing anti-vibration panels for construction, noise barriers for transport and robust sports surfaces. “At Wenceslas Square in Prague, our anti-vibration mats made from 6,667 recycled tyres span an area equivalent to eight swimming pools,” Hartman shared, illustrating the real-world scale of their output.

He further mentioned that maintaining consistently high standards is a non-negotiable aspect for the company.

“We operate a sophisticated quality management system, overseeing everything from tyre reception to the final stage of rubber granulate production. Daily quality control checks focus on cleanliness, density and structure,” explained Hartman. He underscores that the process extends to the preparation of specific product batches according to the type and cleanliness of input tyres.

Looking ahead, he shared, “We’re developing a second recycling line to increase capacity and output quality. On the technology side, we plan to adopt new components that simplify operations and further refine our granulate.”

RPG Recycling is also actively advancing the principles of the circular economy. “By transforming waste tyres into secondary raw materials, we are reducing dependence on primary resources – like new rubber – and ensuring that fewer tyres end up in landfills or incinerators,” Hartman stresses. A unique feature is the ability to regranulate old rubber products, reincorporating them into new manufacturing cycles and eliminating landfill waste.

This holistic approach is reflected throughout the REC Group, where companies like Assco and Gelpo work together to collect EPDM and SBR rubber waste, process it and return it to market as high-performance materials.

Sustainability is quantifiable at RPG; it is not just the end-product but also the process itself.

“Our photovoltaic power plants alone have reduced emissions by 555 tonnes of CO2 annually, equivalent to planting over 37,000 trees,” Hartman highlights. In total, through the use of secondary raw materials, RPG, Assco and Gelpo together have delivered emission savings of over 24,000 tonnes of CO2 per year.

The group’s modernisation efforts extend to cleaner production and close cooperation with environmental authorities and research institutions. “We participate in expert groups like European Tyre & Rubber Manufacturers Association (ETRMA), EURIC (European Recycling Industries’ Confederation) and ESTC and support new applications for recycled materials,” said Hartman. He noted initiatives such as eco-friendly noise barriers, which integrate recycled rubber for both environmental and social benefit.

Of course, recycling tyres is not without hurdles. “Energy costs remain significant, so we responded by launching solar generation, cutting usage by 10 percent,” revealed Hartman. He points to market and regulatory headwinds, “There’s a lack of clear standards for recycled rubber products and, in some cases, insufficient market support for end products made from secondary materials. These factors impact competitiveness, especially in price-sensitive sectors.”

Still, he maintains an optimism for the tyre recycling. Hartman is keen to point out ongoing dialogue with tyre manufacturers and the tyre industry’s gradual adoption of reclaimed rubber and pyrolytic products as a route to closing the circular economy loop.

VISION FOR THE FUTURE

Expansion and innovation are central to RPG’s future plans. “We are building a new line to increase rubber granulate capacity and working with Gelpo to diversify applications and enter new markets,” Hartman shared.

While RPG does not currently collaborate with Indian partners, global dialogue and technological advancement are clearly on the horizon.

For Hartman and the RPG team, the mission is clear, “We give tyres a new life, protect nature and use every resource to its fullest.” And looking from both the data and the impact felt across construction, sport and industry, the Group seems to be on a mission set to steer the sector towards a more sustainable future. n

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Radar Tires has named Anthony Paparone as its new Associate Vice President of Strategy and Analytics. Bringing over two decades of tyre industry expertise, Paparone offers a comprehensive background in strategic leadership and operational management.

His career includes significant leadership experience across various sectors, including sales strategy, pricing, dealer training and retail operations. He is recognised for his data-centric approach, consistently employing analytics, automation and process improvements to create innovative solutions that boost business efficiency and foster growth. In his new role, his primary objective will be to strengthen Radar's data infrastructure and utilise advanced analytics to refine the company's strategic initiatives and enhance its competitive standing throughout the United States.

Rob Montasser, Vice President – Sales, Radar Tires, USA, said “We’re thrilled to have someone of Anthony’s experience and knowledge join our team. His passion for leveraging data to drive smarter, faster decisions aligns perfectly with our strategic goals. Anthony’s leadership will be instrumental as we continue to scale and strengthen the Radar brand.”

Paparone said, “I’m incredibly excited to join the Radar Tires team. There’s tremendous opportunity to take our data game to the next level and turn insights into action. I look forward to working with the team to build scalable, data-driven systems that support growth and deliver real value for our partners and customers.”

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Bridgestone has initiated a planned CEO succession to propel the corporation towards its 2031 centennial. The board has selected Yasuhiro Morita, a seasoned executive with a background in international tyre operations and global strategy, to assume the role of global CEO on 1 January 2026. He will succeed Shuichi Ishibashi, who will retire from his executive position on 31 December 2025 and formally depart from the board after the annual shareholder meeting in March 2026.

Morita, a company veteran since 1996, brings extensive international experience from roles in Europe and Asia. His more recent positions as Global Chief Administration Officer and Global Chief Strategy Officer have given him broad oversight, encompassing areas from finance and sustainability to digital transformation and supply chain management. This background will be crucial as he leads Bridgestone following a period of significant restructuring.

This leadership transition is framed as a strategic accelerator, intended to build upon a recent foundation of business restructuring and product enhancement. The company aims to leverage Morita's extensive experience to drive its next chapter of sustainable growth and strengthen long-term corporate value. The complete 2026 global management team will be detailed upon finalization of the plan.

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Ecolomondo Corporation, a developer of sustainable scrap tyre recycling solutions, has announced the selection of Mario Mantaci as its new Chief Technology Officer. An experienced engineering executive with a Master’s in Aerospace Engineering, Mantaci brings over two decades of international expertise from the aerospace, naval, manufacturing and cleantech sectors. His career includes senior leadership positions with globally recognised firms such as Boeing and Collins Aerospace, where he managed complex engineering programmes and large-scale manufacturing projects. He is also the founder of DUMA Engineering Inc., a company through which he led pioneering work in biomass gasification and collaborated with European academic institutions to develop novel technologies for producing hydrogen and syngas.

In his new role as CTO, Mantaci will assume comprehensive responsibility for guiding Ecolomondo’s technological direction and advancement. His immediate priority will be to finalise the full operational ramp-up of the company’s flagship Hawkesbury, Ontario facility. This plant represents a significant investment of over USD 52 million and utilises Ecolomondo’s proprietary Thermal Decomposition Process (TDP), a technology refined over 25 years, which converts waste tyres into reusable resources. Mantaci’s mandate extends to aligning the company’s technology roadmap with its broader business objectives and ensuring it remains responsive to industry trends and competitive landscapes.

His leadership will focus on driving technology improvements aimed at boosting operational efficiency, safety and automation while also ensuring compliance with regulations and upholding strong ethical development practices. A key part of his mission will be to enhance the scalability of the TDP technology to facilitate the future construction of additional recycling facilities. Mantaci will also lead Ecolomondo’s engineering teams, promoting a culture of innovation and collaboration and will manage relationships with external research partners. Furthermore, he will be tasked with finalising the hiring for production and maintenance personnel and will oversee the implementation of critical operational protocols and certification programmes, including ISCC+ and various ESG initiatives, to solidify the company’s standing in the circular economy.

JF Labbé, Interim CEO of Ecolomondo, said, “We welcome Mantaci with great expectations and full confidence in his ability to lead our technical teams with success. His leadership and broad technical background will help position the Company for its next phase of technological and operational growth.”

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Bridgestone India announced the winners of the 5th Edition of its Mobility Social Impact Awards (MSIA) 2025 in Pune, celebrating organisations that use mobility for social good.

The top honour in the Road Safety Innovation and Excellence category went to ALERT (Amenity Lifeline Emergency Response Team) from Chennai for empowering over 450,000 citizens with emergency response skills. Safety Research Foundation (SRF), based in Pune, received a Jury Commendation for its BRACE Project, which transforms school zones with safety audits and infrastructure upgrades.

In the Empowerment of Vulnerable Communities category, The Association of People with Disability (APD), Bengaluru, won the top honour for its Rehab on Wheels initiative, which provides last-mile rehabilitation services.

The winners were presented with their awards by social worker Dr. Girish Kulkarni, founder of Snehalaya.

Hiroshi Yoshizane, Group President, Bridgestone Asia Pacific and Managing Director, Bridgestone India, said: “It is a privilege to honour these changemakers who are redefining mobility for social good. Their work reflects our shared commitment to building inclusive, safe, and empowered communities.”

Jeya Padmanaban, Founding Trustee, Safety Research Foundation (SRF), said, “We are truly honoured to receive the Jury Commendation at the Bridgestone Mobility Social Impact Awards 2025. The BRACE Project reflects our belief that road safety must begin at the community level, where awareness and infrastructure meet action. This recognition strengthens our resolve to continue building safer environments for children and fostering a culture of responsibility and care on our roads.”

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