Virtual technology in tyre development

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  • June 25, 2020
Virtual technology in tyre development

In that respect, tyre industry should continue to improve New Product Development (NPD) process to a different level by expanding R&D efforts. Consequently, innovative tyre technology and tyre knowledge will be extremely important to compete in the future, more than at any time in the past. As we all know, there are several key processes to design and to produce the right tyres to meet the customer requirements.

In the new tyre development process, duration is getting more crucial and all manufacturers are trying to shorten it by using modern simulation and modeling technics. TIC - Tyre Industry Consulting - and AccuPredict LLC believe in “Speed to market with right solutions and innovation.” In that respect, Virtual Technologies enable companies to launch world-class product faster and more cost effectively than ever. Therefore, we recommend using the Virtual technology which is essential to understand how all the various parts of the tyre interact and add up to whole. With modeling and simulation, you will foresee the full effects of cascading events as well as novel events that our mental models cannot even imagine.   

Tyre, as a component of a vehicle, can largely influence the performance of the vehicle. On the other hand, to design tyres with high quality and high-performance, not only the characteristics of tyres such as tread pattern, tyre structure, material, local stress and thermal properties are also important, but the running conditions such as the load of a vehicle, the road roughness, temperature changes are equally critical. Considering the rapid advancement in electric vehicle, tyre will be the major source of noise for the modern vehicles. European regulation on tyre pass-by (PB) noise has been restricted to be less than 72 dB (A) and set the future noise level at a limit of 68 dB(A) after 2025 (phase 3). Tyre models based on virtual technology provide a comprehensive evaluation of key aspects of tyres. To ensure that the tyres are designed with high quality and good durability, and also in compliance with regulation, simulating tyres and predicting the tyre performance under various conditions can largely improve the tyre develop efficiency. The following tyre simulation and modeling are a few examples to showcase the vast potential of the tyre virtual technology.

  • Components of tyre simulation - creation of rim, carcass, ply, and belts, reinforcement modeling, tread pattern meshing method, element types, etc.
  • Footprint and force/moment prediction – Quasi-static footprint prediction with normal force, lateral force, torsion, and camber; steady-state rolling with brake and acceleration, cornering, and camber, etc.
  • Integration of tyre structure and tyre Noise, Vibration and Harshness (NVH) – pitch sequencing, tyre profile and structure, tread blocks, void area, non-skid depth, angle of groove, shape of footprint, local stress distribution and tyre uniformity can be investigated in combination with tyre impact noise, air-pumping noise and cavity noise to obtain the tyre radiation noise model for tyre design optimisation.
  • Rolling resistance – Deformation analysis, radial stiffness (R deflection) prediction, tread pattern and side wall stiffness may be included to a finite element model for specific tyre designs and then simulate the energy loss under different tyre running conditions to obtain the optimal rolling resistance level.
  • Thermal stress and fatigue analysis based on fluid dynamics - fluid-solid coupling simulation, creation and evaluation of detailed tread design, and dynamic meshes for tyre structure and rotating machinery fields will collectively provide precise understanding of the thermal distribution of given tyres. In particular, the analysis can predict the thermal stress of tyre molds accurately.

We do recommend applying Virtual analysis in design and development phases regarding; sizing, carcass line design, pattern design, footprint, tyre structure, materials, running conditions, durability, rolling resistance, noise and others.

TIC-Tyre Industry Consulting and AccuPredict LLC Subject Matter Experts (SME) have vast hands on experiences for above topics and ready to support your activities. We provide specialised technical solutions for your challenges and we guarantee a high standard of professional-ethical principles that we have kept and developed for years.

In addition to those services, we also provide Simulation and Modeling Technical Courses that design to give your workforce the skills, mind set and competences. Our trainers guide participants through a learning journey featuring workshops, case studies and the latest educational technologies.

 

 

Haluk Kizilay has built over 30 years an impressive career that spans everything from tyre design & development to strategic planning, marketing and business development with global leaders including Bridgestone Turkey and Cooper Tire & Rubber. In 2019, he established TIC (Tire Industry Consulting). Haluk is one of the authorised judges of EU Horizon 2020 work programme and one of the registered researchers of TUBITAK, the Scientific & Technological Research Council of Turkey. In this article he focuses how to enhance New Product Development (NPD) process.

Jun Han Ph.D. has more than 15 years of experience in solving mechanical problems related to structural sound and vibration, tyre NVH, Computational Fluid Dynamics (CFD), thermal, and numerical modelling. His exceptional modeling work won him the Outstanding Contribution to Innovation Award in 2019. He was a Senior Engineer at Cooper Tire & Rubber Company (OH) and has served as the core technical support for Cooper Tire’s Global R&D centers in the US, China and Europe. His work in reducing total tyre pass-by noise won him the prestigious Chairman’s Award at Copper in 2016. In 2020, Jun Han established his own technology company AccuPredict LLC

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    Al Salem Transportation & Tourism Co Relies On Goodyear CheckPoint Solution

    Al Salem Transportation & Tourism Co Relies On Goodyear CheckPoint Solution

    Al Salem Transportation & Tourism Co. (Al Salem) is reaping the benefits of Goodyear’s CheckPoint tyre monitoring technology system, which was implemented in its Dammam depot. This is a first for passenger transport companies in Saudi Arabia and builds upon the existing partnership between Al Salem Transportation & Tourism Co. (Al Salem), Goodyear and its official Saudi distributor, Al Rashed Tires.

    Goodyear CheckPoint is a connected, yard-based drive-over tyre inspection system that provides fleet managers with useful information by reading vehicle data and tyre condition. Tyre pressure and tread depth examinations are time-consuming tasks that may be completed in seconds by Goodyear CheckPoint's automated system.

    The system provides the ability to access data through user-friendly reports and allows Al Salem to address all their operational needs related to tyres. This decision is consistent with Al Salem's commitment to using cutting-edge technology to achieve the greatest levels of safety and efficiency, as well as the Saudi Vision 2030 aim of boosting the quality and connectedness of transportation networks.

    Mustafa Alsalem, Business Development Manager, Al Salem Transportation & Tourism Co, said, "At Al Salem, our mission is to provide safe and comfortable journeys for everyone in the Kingdom. We pride ourselves on working only with industry leaders to deliver premium safety and service levels. Partnering with a leading global tyre manufacturer like Goodyear, renowned for their premium tyres and innovative digital fleet solutions, is a testament to our commitment to this mission."

    Yasser Meyer, CEO, Al Rashed Tires, said, “We have a proud legacy of supporting the development of Saudi Arabia's automotive industry. Leveraging our in-depth market knowledge, we are able to localise global tyre technology, like Goodyear’s CheckPoint monitoring solutions, to empower our valued partners like Al Salem in their achievement of business goals.”

    Saban Gungor, General Manager, Goodyear Middle East & Africa, said, "As a preferred fleet mobility partner, Goodyear is dedicated to delivering not only high-quality tyres but also value-added mobility solutions, like the CheckPoint tyre monitoring, to our fleet customers. We are thrilled to support Al Salem on their digitalisation journey with the adoption of this technology, setting a new benchmark for safety and operational efficiency in the Kingdom."

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      Vittoria Opens State-of-the-Art Research and Development Centres

      Vittoria Opens State-of-the-Art Research and Development Centres

      Vittoria, a global leader in cycling tyres and accessories, has announced opening new state-of-the-art research and development centres known as VittoriaLabs. These facilities, located in Italy and Thailand, are designed to push the boundaries of cycling technology and performance.

      The VittoriaLabs will focus on developing innovative tyre and accessory solutions that enhance rider performance, safety, and sustainability. The centres will leverage advanced testing equipment and cutting-edge research methodologies to analyse and optimise product design.

      “Vittoria Labs will be the engine driving our ambitions for market leadership in innovation in a future we are already shaping,” says Stijn Vriends, Chairman and CEO of Vittoria. “By combining state-of-the-art indoor and outdoor testing facilities, we can push the limits of what’s possible in cycling tyres and accessories while keeping sustainability at the core of our innovations,” adds Vanessa ten Hoff, Chief Innovation & Marketing Officer of Vittoria.

      Vittoria’s investment in these facilities underscores the company’s commitment to innovation and its dedication to providing cyclists with the best possible products. By combining advanced technology with real-world testing, Vittoria aims to deliver products that meet the evolving needs of cyclists worldwide.

      With the opening of the VittoriaLabs, Vittoria reinforces its position as a global leader in the cycling industry. The company’s focus on research and development, coupled with its passion for cycling, ensures that it will continue to drive innovation and set new standards in the years to come.

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        Webfleet Expands OEM.connect Programme to Include Trailers

        Webfleet Expands OEM.connect Programme to Include Trailers

        Webfleet, Bridgestone’s fleet management solution, has expanded its OEM.connect partner programme to include trailers. Schmitz Cargobull, a leading manufacturer of semi-trailers, is the first trailer manufacturer to join the programme.

        This collaboration allows commercial fleet operators to seamlessly connect their Schmitz Cargobull trailers to the Webfleet platform through factory-fitted telematics. By eliminating the need for aftermarket hardware installations, fleet managers can save time and reduce costs.

        “Trailers are the backbone of long-haul goods transportation, but managing a trailer fleet can be challenging,” says Taco van der Leij, Vice President, Webfleet Europe at Bridgestone Mobility Solutions.

        “Making our proven Webfleet Trailer solution now easily accessible via OEM data, will help even more businesses with real-time data insights and actionable intelligence to maximise trailer performance. We are happy that we are collaborating with Schmitz Cargobull, offering our customers seamless integration with Europe’s leading semi-trailer manufacturer”.

        Sören Danielsen, Manager, Strategy & Business Development at Schmitz Cargobull adds:  “With the TrailerConnect Data Management Center from Schmitz Cargobull, hauliers have full control over their data and can pass on selected data to third parties in an efficient way. By intelligently linking information on the vehicle, tour and order, more than just position and temperature data can be selected, processed and transmitted to third-party systems at the touch of a button in future. The TrailerConnect Data Management Center stands for connectivity and transparency. Everyone involved along the supply chain benefits from this.”

        The integrated solution provides fleet operators with valuable insights into trailer performance, including location tracking, maintenance alerts and payload monitoring, said the tyre maker.

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          Bridgestone and Astrobotic Partner On Lunar Rover Tyres

          Bridgestone and Astrobotic Partner On Lunar Rover Tyres

          Bridgestone has joined hands with Astrobotic Technology to develop lunar rover tyres.

          Bridgestone will leverage its 90 years of expertise in developing tyres for Astrobotic’s 24U CubeRover. These tyres will be designed to withstand the harsh lunar environment, including extreme temperatures and rugged terrain.

          Bridgestone’s tyres will play a crucial role in enabling the rover to navigate the challenging lunar terrain.

          The collaboration highlights the Japanese tyre maker’s commitment to expanding its reach into new and innovative areas of mobility. By partnering with Astrobotic, a leading space exploration company, Bridgestone aims to contribute to the advancement of lunar exploration and space technology.

          The 24U CubeRover is a compact lunar rover designed to provide mobility, power and communication support for scientific instruments and payloads on the lunar surface.

          As per Bridgestone, this partnership marks a significant milestone for the company as it expands its horizons beyond Earth and into the cosmos.

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