Carbon-neutral and long-lasting tyres needed for sustainability

Carbon-neutral and long-lasting tyres needed for sustainability

Large companies rated at some level tried to measure the risk factors of their products and resources starting in late 1990’s. They calculated or estimated the most critical parameters and assessed and listed the topics. They listed the predicted strategies to be overcome. One can guess, however, that none of them ever viewed a virus as causing such a pandemic that their predominant risk failed and they had to stop production for long days.

No risk means that there is no sustainability problem. Indeed, the risk concept for each industry should cover all aspects. The risk can be related to the global economy, a pandemic, local disruption, local toxic leaks, or a lack of resources in processes. The energy, the people, the water or the air we breathe can be additional risk factors for sustainability.

The ‘Material Recovery’ and Retreading are two milestones for recycling of waste tyres with increasing rates rather than energy recovery. The ‘Challenge is every tyre is to be recycled after removal’

In the tyre industry, current raw material sources must first be well managed unless alternatives are developed. Delivery channels are generally designed to take place in just-in-time transactions. There is already a good step towards weight loss. The main goal of sustainability is to ‘stay carbon-neutral.’ This is true, but it does not cover everything. The management of a ‘Zero Waste Factory’ is primarily focused. Collecting used tyres is a problem and factories should contribute. The challenge is: “Every tyre has to be recycled after it has been removed.”

One aspect of tyre recycling is retreading, which unfortunately only applies to large tyres like trucks, buses and OTR’s in many countries. However, the volume and mass of the tyres to be handled in small groups is much larger and, unfortunately, energy recovery is primary destination in many countries.

According to ETRMA, the tyre industry in EU countries has dramatically improved the sustainability of tyres at every stage from design to end of life. Weight reduction, voluntary commitment to eliminate PAH-rich oils from tyres, helping the chemical industry assess the risks associated with their products, and the Sustainable Natural Rubber Initiative are just a few of the recent examples of this commitment. According to the EU Landfill and Waste Equipment Directive (EOL), the national governments are obliged to address its recycling for safety, health and environmental purposes.

However, we know that recycling of waste tyres is increasing in Europe, but the rate of retreading is not, and that tyres are still widely used in energy recovery processes. The bright side, however, is that recycling rates in the European Union have globally reached 98% after the United States, where the recycling rate is still close to 80%.

So many technological advancements to serve for long-lasting tires have contributed to the sustainability of the industry

The annual world production of used tyres, which comprises about 1.4 billion units, is estimated at 2.5 billion units in 2032. This means that a mass of almost 100 million tons of old tyres must be recycled every year. The use of recycled materials in industrial products should be encouraged by the governments. This is in fact a great advantage for the world economy and ecology.

In the automotive tyre industry, So many technological advancements have contributed to the sustainability of the industry. The main concern was to have long-lasting tyres on the market. Shorter life means more production and more used tyres. Today, in many product groups, premature tyre failure in service is almost “zero” except sudden air loss and improper use. When looking for sustainable alternative raw materials, therefore, it should be taken into account that the current level of tyre performance should not lag behind.

Anti-block braking systems were initially optional. Wheel Torque Distribution Algorithms were so at the beginning. However, both eliminate a significant safety risk for almost all vehicle groups that have served for long lasting and even worn tyres.

The synthetic rubber polymers in crude oil used in the tyre industry have helped too much for long-lasting tyres. Their “reuse” in recycling and the search for carbon-free alternatives are more important today.

For Sustainability, Carbon Neutral and Longer-Lasting Tyres are needed. There is still a long way to go…

Crump rubber extracted from old tyres is widely used in road construction, sports and leisure in various institutions. Recycling in this respect serves the circular economy. However, it should be possible to use micronised rubber powder in new tyres that also replace oil and rubber-based materials.

If one day airless tyres become popular in the market, they will add durability by using less rubber and being puncture proof. The development of sensors, chips and labels that can be integrated into the tread groove of a tyre and provide access to real-time information on temperature, pressure and roadway configuration will increase the impact of self-inflating tyres. With run-flat tyres, this is a big step towards more “Longer-lasting” tyres.

Various technologies are being explored to take advantage of used tyres, including infrastructure, and to make new tyres. If thermo technology research is successful, carbon black converted from recycled tyres into new tyres will become a reality. The recovered carbon black reduces CO2 emissions during the carbon black recovery process by 81% and prevents deforestation.

Carbon neutral and longer-lasting tyres without compromising on safety are necessary which will take a hard work and a long journey.

Doublestar Tires Continues To Lead Chinese Tyre Brands With 116 Billion Yuan Brand Value

Doublestar Tires Continues To Lead Chinese Tyre Brands With 116 Billion Yuan Brand Value

On 18 June, the prestigious 22nd ‘World Brand Conference and Release Ceremony of China's 500 Most Valuable Brands’ was held in Beijing, organised by the World Brand Lab. Demonstrating its industry leadership, Doublestar achieved an impressive brand valuation of CNY 116.208 billion (approximately USD 16.21 billion), securing the 93rd position overall and maintaining its position as the highest-ranked Chinese tyre brand for yet another year.

This recognition underscores Doublestar's strong market presence and consumer trust, built on decades of innovation and quality craftsmanship. Moving forward, the company has committed to strengthening its brand influence through continuous technological advancement and sustainable development. By focusing on research and production of safer, smarter and more environmentally friendly tyre solutions, Doublestar aims to not only meet evolving market demands but also drive the high-quality growth of China's tyre industry.

Continental Receives ISCC PLUS Certifications For All European Tyre Plants

Continental Receives ISCC PLUS Certifications For All European Tyre Plants

Continental Tires has achieved a major sustainability milestone with all its European tyre production facilities now certified under the International Sustainability and Carbon Certification (ISCC) PLUS standard. The certification extends to plants in Lousado (Portugal), Puchov (Slovakia), Korbach (Germany), Sarreguemines (France), Otrokovice (Czech Republic) and Timișoara (Romania), along with the supporting Industria Textil do Ave textile plant in Portugal. The company's Hefei facility in China has also earned this recognition, expanding Continental's sustainable manufacturing network globally.

The ISCC PLUS certification verifies Continental's compliance with rigorous traceability and documentation requirements for renewable and recycled materials used in tyre production. This system enables the company to track sustainable inputs throughout the manufacturing process using the mass balance approach, which allows gradual incorporation of eco-friendly materials while maintaining existing production systems. Continental is currently increasing its use of certified materials, including bio-based synthetic rubbers and circular-process carbon black, as part of its strategy to include over 40 percent sustainable materials in tyres by 2030.

As a globally recognised standard established in 2010, ISCC certification promotes climate-friendly, deforestation-free supply chains across multiple industries. It covers sustainable biomass, recycled materials and renewable resources, providing a framework for transparent, responsible sourcing. For Continental, this achievement represents both a validation of current sustainability efforts and a foundation for future innovations in eco-conscious tyre manufacturing. The company's growing network of certified facilities demonstrates its commitment to reducing environmental impact while maintaining product quality and performance standards across its global operations.

Jorge Almeida, head of Sustainability for Continental Tires, said, “The ISCC PLUS certification of all our European tyre plants is an important milestone and a strong signal for a more sustainable industry in Europe. But we're not stopping there. Our plants in other regions will follow step by step, like our Hefei plant, which is already certified. We have a strong ambition to make our tyre production more sustainable worldwide across our entire supply chain.”

Bandvulc Expands Wastemaster 5 Tyre Range

Bandvulc Expands Wastemaster 5 Tyre Range

Bandvulc has expanded its Wastemaster 5 tyre range with a new 315/70 size, enhancing options for urban waste collection and recycling vehicles. Originally launched in 2021, this robust tyre boasts a high load rating and is manufactured at ContiLifeCycle’s Ivybridge facility in Devon, which produces Bandvulc and ContiRe retread tyres.

The Wastemaster 5 incorporates ARMORBAND technology, featuring a reinforced rubber layer along the sidewall to resist scrubbing damage and prolong tyre life. Its advanced tread design includes wide zig-zag grooves for mud and water clearance, stone ejection features, stepped blocks and deep sipes for superior traction in tough conditions. This upgrade reinforces Bandvulc’s commitment to durability and performance in demanding waste management operations.

Eurogrip Tyres Opens Two New Chennai Retail Stores

Eurogrip Tyres Opens Two New Chennai Retail Stores

Eurogrip Tyres, India’s top 2 & 3-wheeler tyre brand under TVS Srichakra Ltd, today launched two exclusive retail stores in Chennai – at Selaiyur and Villivakkam. These outlets will stock a full range of two-wheeler tyres, tubes and biking accessories like helmets, alongside offering tyre care, puncture repair, fitment services and engine oil changes.

Catering to scooters, commuter bikes, performance bikes and superbikes, the stores provide diverse tyre patterns and sizes. They will also handle warranty claims for customers. The Selaiyur store is located at J C Group, Plot no 3, Agaram Main Road, Chennai - 600 073, while the Villivakkam outlet is at ST Enterprises, Old no 39E/New no 103, MTH Road, Chennai - 600 049. These expansions reinforce Eurogrip’s commitment to premium service and accessibility.

T K Ravi, COO, Eurogrip Tyres, said, “We are happy to reach out to more customers through our new branded retail stores. In a city that has a bustling two-wheeler vehicle population, there is a need to have more outlets to expand our network. Chennai is an important market for us, and we had opened our first branded retail store in Velachery last May. The response from customers and riders has been encouraging and we are happy to be launching 2 more stores in the city – this will help bolster our brand strength here. We plan to have more such signature stores in different cities to make our products and services easily accessible to customers.”