eKanban takes on-time process visibility to the next level

Endurica bags US national award for exceptional cutting-edge technologies

The praised solution has been in use at Eurl Saterex-Iris in Algeria since autumn 2019. Eurl Saterex-Iris is the third biggest tyre manufacturing plant in Africa, serving both local and export markets. The modern plant was mainly designed and constructed by Black Donuts Engineering and its international partner network. Black Donuts is also responsible for production management, which applies the core principles of Lean Management and focuses on reducing the interim stocks to the bare minimum according to the pull method. To enhance this, the company developed an RFID-based electronic eKanban solution together with Toptunniste.

 

“The eKanban project started from a need to improve production management. The first acute challenge we met was the lack of adequate and accurate information on the overall production status,” Solution Manager Aki Nurminen recalls.

 

Originally, there were nine Kanban boards located all over the two-floor factory. One had to check each board manually, so it took time and effort to capture a complete view of the production status.

Another deficit concerned the insufficient information provided on manufacturing schedules. The old Kanban boards did not give enough information on when certain materials were supposed to be in production.

The returned cards included no accurate time markings, so it was hard to stay updated, notice stock alerts and to respond on time.

Real-time production status

New technology was needed to solve the problem. It became clear that initiating remote monitoring would require electronic boards instead of the traditional ones. Black Donuts contacted another Finnish technology company, Toptunniste, to present the idea and search for a way to actualise it. The solution was simple: adding RFID features to an existing Kanban board would upgrade it to a more accurate, more informative, and easy-to-use eKanban board. Next, the old cards were replaced by RFID tagged cards, readable through RFID technology.

Now, all nine eKanban boards are online in Saterex’s internal data system and easily monitored from any computer. Consequently, an up-to-date overall view of the entire production is now always at hand.

The eKanban solution enables better and real-time tracking of overall production status and enhances the supervision of production processes.

It adds the time markings automatically to each card on return, keeps account, and establishes automatic triggers to replenish stock when predefined minimums are reached for each inventory item.

The system also calculates and presents the estimated time left before reaching the pre-defined minimum of each item in the downstream processes. This is the lens that helps us prioritize and schedule the production runs.

Optimised processes

The new eKanban boards were taken into use at Saterex tyre plant in fall 2019. For the users operating in the production lines, the new solution has not brought any changes in their daily routines, but the Kanban boards are used the same way as before. For the supervisors and factory management, the new system enables a remote and real-time view of the production status through a web interface.

The new solution helps in prioritizing the tasks and shortens the reaction time to different problems arising in production. eKanban is also a great planning tool, as it gives us a complete process overview, Aki explains.

The eKanban system gets all the production information it needs straight from the company’s MES, where the daily consumption levels of each process, as well as the minimum and maximum storage levels, are defined. Separate eKanban views, visualizing the interim storage levels, can be reviewed through MES which enables effective inventory management.

The eKanban solution is designed for tracking the production, not to automatically assign anything. It is always the team, the people, who make the decisions based on the information they receive. However, the solution helps to improve tracking and optimizing operations, Aki says.

Advanced work management

Moreover, the eKanban solution enhances work management.

Compared to manual Kanban systems, eKanban gives additional information on storage unit rotations, events and even stock rotation history. It is valuable information for both follow-ups and for managing transportation activities and best working methods. Earlier, the material transportation could idle, and the return of cards to the Kanban boards be irregular, which caused various scheduling challenges, stockouts and unexpected changes in demand.

It was nearly impossible to find the root cause for problems and consequently improve it. Thanks to the digitised solution, we can now track every event, which supports work development and feedback giving.

 

While the manual Kanban boards already gave a good boost for companies in optimizing production, the new eKanban solution brings monitoring, tracking and optimizing to a remarkably higher level.

eKanban is an excellent example of how we can improve proven old methods during digital transformation.

eKanban was designed to add a remarkable value to the supply chain support operations. This was accomplished by optimizing cost-effectiveness, efficiency, and the movement of materials. Currently, Aki’s team is already developing the next generation eKanban solution, one without any physical cards or printed labels and boards. This will serve the needs of the highest automation solutions, which require visual identification instead of manual labelling or printed cards.

The operators do not even need to touch the storage units anymore, but the Electronic Shelf Label (ESL) completes the visual identification. Electronic Shelf Label is automatically updated during the manufacturing processes and events referring to RFID identifications and data communication. This way, the labels are never missing, old or wrong, and they are readable in all occasions and all the time, Aki explains.

Bridgestone Donates 10 Vans, Hits 100-Van Milestone With Boys & Girls Clubs of America

Bridgestone Donates 10 Vans, Hits 100-Van Milestone With Boys & Girls Clubs of America

Bridgestone Retail Operations, the world’s largest network of company-owned automotive service providers and a subsidiary of Bridgestone Americas, has donated 10 new passenger vans to Boys & Girls Clubs of America. The contribution brings the company’s total giving to more than 100 vans and over USD 30 million since 2015, a milestone that aligns with the 100th anniversary of Bridgestone-owned Firestone Complete Auto Care.

The 100th Driving Great Futures van was presented to Boys & Girls Clubs of the Austin Area in Austin, Texas, while the nine remaining vehicles will go to local Clubs nationwide. These vans will transport young people to and from Clubs and provide access to field trips, college tours and other enrichment activities. Bridgestone will further support the recipient Clubs by servicing the new vehicles at its retail stores.

Recipients of the 2026 van grants include Clubs in Austin, Texas; Reno, Nev.; Lynn, Mass.; Oklahoma City, Okla.; Topeka, Kan.; Garden Grove, Calif.; Santa Rosa, Calif.; Greenville, Texas; West Bend, Wis. and Albany, Ga.

Bridgestone launched its Driving Great Futures national partnership with Boys & Girls Clubs of America in 2015 to help more young people access the opportunities, experiences and support they need to succeed. Through donations collected at its retail stores, the company has addressed transportation-related needs and bridged technology gaps by funding new computers and hotspots for in-person programming, virtual classroom learning and other infrastructure needs.

Marko Ibrahim, President, Bridgestone Retail Operations, said, “Donating our 100th van as we celebrate 100 years of business is a testament to the dedication and generosity of our teammates and customers. We believe in the transformative power of Boys & Girls Clubs and are honoured to provide the critical transportation that makes their life-changing resources accessible to kids and teens in the communities we serve.”

Jim Clark, President and CEO, Boys & Girls Clubs of America, said, “For more than a decade, Bridgestone has helped ensure Club kids and teens can access the opportunities and support they need to succeed. Reliable transportation helps connect young people to caring mentors, safe places and experiences that can change the trajectory of their lives. Today, 97 percent of Club kids expect to graduate from high school, and partnerships like Driving Great Futures help make outcomes like that possible. We’re grateful for Bridgestone’s continued commitment to young people and proud to celebrate this remarkable 100-van milestone.”

Cooper Unveils Discoverer HT Highway Mixed-Terrain Tyre For Trucks And SUVs

Cooper Unveils Discoverer HT Highway Mixed-Terrain Tyre For Trucks And SUVs

Cooper Tires has unveiled the all-new Discoverer HT, a highway mixed-terrain tyre engineered for drivers who depend on their vehicles daily. Designed specifically for popular trucks and SUVs, the tyre was created to handle the tasks that let drivers take full advantage of their vehicle's potential.

The tyre features tall, straight sidewalls and an optimised footprint that places a maximum amount of tread in contact with the road, helping provide confident handling and stability even when carrying heavy loads. Engineered for long-lasting value without compromising performance, the mixed-terrain tyre carries a 70,000-mile/115,000-km limited treadwear warranty on Metric sizes and a 55,000-mile/90,000-km limited treadwear warranty on LT-Metric sizes. Its durable construction is designed to support hauling, towing and carrying heavy loads, while the optimised tread footprint and sidewall design deliver stable handling. 3D Micro-Gauge technology enhances traction throughout the tyre's life, and the long-wearing tread is designed for durability and a quiet ride even on rough and uneven surfaces.

The Discoverer HT will be available in 19 popular sizes beginning in October 2026, with an additional 16 LT sizes anticipated in the first quarter of 2027. Rim sizes range from 16 to 22 inches, and the tyre is offered at local Cooper authorised retailers and online store. It is manufactured at three US facilities: Texarkana, Arkansas; Findlay, Ohio and Tupelo, Mississippi. Cooper also introduced a refreshed brand identity signalling strength, purpose, and confidence, with branded merchandise and apparel available through a dedicated page on the Goodyear website.

Brad Heim, Vice President – Product Development Global Consumer, Goodyear, said, "The toughest jobs aren't always the biggest ones. They're the ones you show up for every day. Constructed for today's truck and SUV owners, the Cooper Discoverer HT combines everyday comfort with dependable highway performance, helping drivers stay confident whether they're pulling a trailer, carrying a heavy load, driving across town or covering hundreds of miles in a single day."

Alain Kohnen, Vice President, Global Manufacturing, said, "The Cooper Discoverer HT reflects more than a century of US manufacturing expertise behind the Cooper brand. This new tyre showcases what our teams do best: build high-quality, US-made products that deliver the durability and dependable performance drivers count on every day."

DUNLOP To Exhibit At Rubber & Elastomer Technical Exhibition

DUNLOP To Exhibit At Rubber & Elastomer Technical Exhibition

DUNLOP (company name: Sumitomo Rubber Industries) will present its latest innovations at the Rubber & Elastomer Technical Exhibition, scheduled for 3–6 November at the Aichi International Convention & Exhibition Center (Aichi Sky Expo). The event runs concurrently with the International Rubber Conference 2026 (IRC2026 AICHI), marking the first time in a decade that the conference is held in Japan since IRC 2016 Kitakyushu.

The company’s booth (#82) will highlight efforts to generate new value in mobility, sports, healthcare and daily life through its proprietary Rubber and Analytical Technology, refined over many years. Under its Long-term Corporate Strategy R.I.S.E. 2035, the firm envisions continuing to deliver new experiential value born from rubber to everyone. The exhibition will feature latest technologies tied to further innovation originating from rubber, identified as a growth driver for that vision.

Attendees will be able to observe how the proprietary technology is being applied across the four fields. A key tyre display is the SYNCHRO WEATHER, a next-generation all-season tyre using Active Tread Technology that lets rubber properties change with road conditions. Also featured is the WINTER MAXX ICE Pro, a new studless winter tyre engineered to maximise on-ice performance through newly developed rubber compounds and a new tread pattern design, alongside a reference exhibit of sustainable tyres made with Russian dandelions as a raw material.

Additional exhibits span several categories. In sports, a reference exhibit of the SRIXON Z-STAR +e80 golf ball carries a sustainable materials content of 82 percent. Industrial products include MIRAIE, a vibration damper for detached wooden houses that reduces building vibration amplitude during earthquakes via high-damping rubber, and safe, high-quality rubber parts for medical applications developed with polymers, rubber-processing technology and clean technology. New business displays comprise reference exhibits of rubber materials for 3D printing that retain rubber’s inherent elasticity, resilience and durability, and space-grade rubber materials, showcasing R&D initiatives and prototype materials for harsh space environments.

Michelin Launches X Multi Energy Z2 Commercial Vehicle Tyre In India

Michelin Launches X Multi Energy Z2 Commercial Vehicle Tyre In India

Michelin has introduced the Michelin X Multi Energy Z2, a new truck and bus tyre developed and tested for Indian road conditions.

The new products are manufactured at the company’s facility in Chennai, and the tyres will be available across India from 1 November 2026.

The Michelin X Multi Energy Z2 is designed for all-position fitment on commercial vehicles and incorporates the Carbion tread compound blend alongside InfiniCoil and Duracore technologies.

Testing conducted by Michelin indicates fuel savings of up to six percent in the 295/80R22.5 dimension and up to 13 percent in the 295/90R20 (tube type) dimension compared to commercial competitors. The design delivers a footprint up to five percent larger to improve grip in wet and dry conditions, alongside an 11 percent increase in summit strength and up to 25 percent longer tread life.

In terms of sustainability, the tyres contain up to 30 percent recyclable materials, and the Chennai manufacturing plant operates using 45 percent renewable energy. The model will be distributed through Michelin Tyres & Service stores and 300 authorised dealerships nationwide.

Shantanu Deshpande, Managing Director, Michelin India, said, "India’s commercial vehicle sector is the backbone of the nation’s economy, and fleet owners are increasingly looking beyond the upfront cost of a tyre to its overall value throughout its life. Developed for Indian highways, the MICHELIN X Multi Energy Z2 addresses these needs by combining fuel efficiency, longer tyre life and enhanced robustness to help reduce Total Cost of Ownership (TCO). With up to 13 percent fuel savings, 25 percent higher mileage and 11 percent better ply strength enabled by our Duracore technology, it is designed to help fleet operators optimise operating costs, improve productivity and strengthen their margins. At Michelin, we are committed to being a performance partner to Indian fleet owners, bringing advanced, locally relevant mobility solutions that help make every kilometre count."