Around six years ago, JK Tyre joined hands with Pune-based Treel Mobility, which has now been acquired by the tyre company. Today JK Tyre is the only tyre company in India that indigenously manufacturers Tyre Pressure Monitoring Systems (TPMS) based on sensor technology. TREEL provides live data on the most important variables: tyre temperature, tyre pressure, tyre positions, locations, distance travelled and expected tyre life through our algorithm thus capture almost full health of the tyres. We provide our TMAS software for tyre management.

JK Tyre offers sensor technologies for both OE and aftermarket.

“The sensors can alert if the air pressure increases and drops by more than one psi. Our sensors are a multi-utility product and come with around five years of life,” Misra said, adding that the company’s sensor technologies are getting good response from the market.

JK Tyre’s manufacturing operations comprise of 12 state-of-the-art manufacturing facilities. The company has nine modern plants in India (three plants in Mysuru, three plants in Haridwar and one plant each in Banmore (M.P.), Kankroli (Rajasthan) and Chennai and three plants in Mexico – an aggregate production capacity of around 32 million tyres per annum.

The company is engaged in the manufacture and marketing of automotive tyres, tubes and flaps. JK Tyre’s products comprise Truck/Bus Radial & Bias, Passenger car radials, 2/3-wheeler tyres, LCV & SCV Bias & Radial, off-highway tyres (OTR and Farm), as well as speciality tyres for military/ defence, industrial and farm applications besides racing tyres.

Data generated through the sensors is not only helping JK Tyre to develop better products but provides an efficient and cost-effective service to its customers, especially in Truck Radial tyre space. “Service efficiency is what makes the difference to a customer. It is very important factor,” explained Misra.

JK Tyre is also in “Mobility Solutions”, where the company takes complete control of the tyre management and sells tyres by kilometres to the customers.

“Having such solutions availed, fleet owners do not have to worry about the most capital intensive part tyres. They do not have to buy tyres. We provide the right quality of tyres as per their requirements and then we make sure that tyres are optimally used and well maintained. To ensure performance and better life of tyres, we need lots of information and timely data collection which is not humanly possible. But now we can have all the data since tyres are fitted with sensors,” said Misra.

Misra claims that JK Tyres is the first company in India to provide such kind of services to the fleet companies.

“JK Tyre will continuously keep looking into the enhancement of sensor technologies in future,” he said.

With the help of JK Tyre’s service management and support around 3% fuel can be saved with the better pressure, alignment and maintenance of the tyres, whereas the tyre life is improved anywhere between 5% to 10%. “We have also seen big improvement in the downtime of the vehicles as well,” added Misra. The company extended this solution across more than 800 fleet owners. JK Tyre today has over 50 state-of-the-art Truck Wheels centres across the country which provides services enabled by high-quality machinery including computerised wheel alignment, wheel balancing, automated tyre changing, tyre rotation, nitrogen for tyre inflation, all under one roof to provide a 360-degree solution and excellent experience to the customer.

For EV mobility, the company is getting aggressive. JK Tyre has done benchmarking in the markets where the EV is largely being used. “We have tested and kept the tyres ready for EV cars. We have developed special tyres and have also done benchmarking with tyres which are being used by cars like Tesla / Kona,” said Misra. We intend offering special tyres for EV application backed with sensor technology.

The Bureau of Energy Efficiency (BEE), Bureau of Indian Standards (BIS) and Ministry of Road Transport and Highways (MoRTH) is planning to introduce star rating, like electric appliances, for tyres based on their rolling resistance, wet grip and rolling noise. In Europe also, the labelling is provided on tyres for rolling resistance, braking on wet surfaces and external noise.

However, India did not have facilities to test wet grip in India till recent times. For the export purpose, the Indian tyre companies used to get their tyres tested for wet grip from outside India.

“In India, the star ratings have been principally agreed and accepted. The levels from 1 to 5 for RR and wet grip have also been finalised for all type of tyres. The star rating will come soon in India,” said Misra. However, the data for wet grip & rolling noise is yet to be generated to confirm the specs so far considered.

Initially, the star rating will be voluntarily for the first two years and then it will become mandatory. “It will be interesting to see how star rating will influence customers’ buying behaviour,” he added.

The company is also establishing its wet grip testing capability. JK Tyre has become the first tyre company in India to buy a traction trailer to test wet grip. The traction trailer has been installed at NATRiP, Indore. International Centre for Automotive Technology and Automotive Research Association of India are in also in the process of certifying complete infrastructure for testing for Indian Tyre Industry for all category of tyres under review.

“Based on the readiness at ICAT and later at ARAI, the tyre industry will generate data on wet grip,” and approach certification body to align the specifications.

The company is currently using the traction trailer for its own purpose and will explore possibilities to provide wet grip testing service to other players in the Indian market.

For the commercial tyre business, the company’s recent breakthrough is Fuel Saver Technology, which saves up to 8% to 10% fuel. The company introduced its fuel-saving technology for its TBR tyres and now it will be brought for tubeless tyres which has also been extended to Tubeless Truck Tyres. The company has also successfully launched a radial mining tyre in the country.

As for as the passenger vehicle tyres, JK Tyre will launch an ultra-high-performance tyre, being developed in Europe. “We have tested our ultra-high-performance tyre up to 300 km/h on one of the best tracks available in Germany by test experts against best in class- tyres. We also picked up an Indian brand which declared their tyre as UHP tyre. Our tyre is far superior in terms of overall- handling, performance, control, wet grip and noise. We will launch this product soon,” said Misra.

In the auto industry, traditional rivals are coming together to meet future demand and tackle various challenges. For instance, BMW and Daimler have come together for autonomous cars. According to reports, the agreement to develop automated driving technology will focus on assisted driving systems, automated driving on highways, and automated parking. However, regarding this Misra does not see possibility of such collaborations on new technology sharing or development in the Indian tyre industry.

“Being a member of various committees in the industry, we had jointly mooted an idea of having a common research and development centre with the support of the Government of India where we have every possible capability for technology development. Even if we get into that, it will not be technology sharing but yes a great platform can get created for Technology development.

For JK Tyre, fuel economy, longevity and safety is paramount for its products. “Safety is expected to be inbuilt, though customers awareness needs to be enhanced. Now fuel efficiency and rolling resistance are gaining traction, particularly from OE perspective. For the aftermarket, longevity continues to be the top priority,” said Misra.

JK Tyre is also building capabilities in various fronts. JK Tyre’s new Research and Development (R&D) facility - Raghupati Singhania Centre of Excellence (RPSCOE) at Mysore has capabilities for all aspects right from testing the raw rubber sourced to creating simulations and predictive techniques for future offerings. Along with the installation of the traction trailer, the company was the first to have the Semi-Anechoic Chamber that uses specialised software for noise, vibration and harshness and data analysis. The company also has a centre of excellence at IIT Madras which is a joint venture between the company and IIT Madras. “We have developed many predictive technologies and other solution at the Centre. The virtual proving ground has been setup where you can establish the actual performance for the tyres on a vehicle without having actual tyres or vehicle. This is a very advanced concept. We are developing lot of techniques to master and get the full benefit in this virtual proving ground. Various data for the vehicles and a tyre is fed into the software and you can put data of any test track and drive the car with different speeds. You can feel the real performance. With this virtual proving ground capacity, we can generate data for tyres and determine what kind of tyres are best suited for a particular car.”

The company also uses a steering robot to collect data to have accurate and objective information.

For two-wheeler tyres, JK Tyre is focusing on tubeless tyres. The company plans to expand its two-wheeler tyre production from the current capacity of 650000 tyres per month. “We are in the process of expanding the range for high-end bikes. We are also planning to penetrate deeper into the OE space,” said Misra. The company is already OE supplier of two-wheeler tyres for Hero and Bajaj.

The biggest challenge for a technical person in the tyre industry is to anticipate the customer requirement stated as well as unstated and develop the right tyre. “The main challenge is to keep improving the performance and keep the cost low,” added Misra.

The Indian customer is very aware and knowledgeable hence continuous upgradation of technology and products is the key to success.

The project, developed in partnership with Goodyear Tire & Rubber, represents a significant improvement over conventional metal spring tyre.

NASA has completed testing of revolutionary shape-memory tyres for Mars rovers, marking a significant advance in technology for future Red Planet exploration.

The testing, conducted at Airbus Defence and Space in Stevenage, United Kingdom, evaluated new tyres made from nickel-titanium shape memory alloys (SMAs) — metals that can return to their original shape after being bent, stretched, heated and cooled.

While NASA has explored only one percent of the Martian surface, these innovative tyres could help future missions more effectively navigate the planet's challenging, rocky terrain.

The breakthrough emerged from a chance encounter between NASA scientists at the Glenn Research Center in Cleveland.

"The minute I saw the tyre, I said, aren't you having problems with that plasticizing?" said Dr Santo Padula II, materials research engineer at NASA Glenn. "Colin told me, 'That's the only problem we can't solve.' I said, I have your solution. I'm developing a new alloy that will solve that. And that's how SMA tyres started."

The fall 2024 tests at Airbus's Mars Yard — a facility simulating Martian conditions — demonstrated the tyres' capabilities on simulated terrain.

"We went out there with the team, we brought our motion tracking system and did different tests uphill and back downhill," said Colin Creager, a mechanical engineer at NASA Glenn. "We conducted a lot of cross slope tests over rocks and sand where the focus was on understanding stability because this was something we had never tested before."

The project, developed in partnership with Goodyear Tire & Rubber, represents a significant improvement over conventional metal spring tyre. The new alloy can withstand extreme stress while maintaining its original shape.

Looking ahead, NASA plans to expand the technology's applications. "My goal is to extend the operating temperature capability of SMAs for applications like tires, and to look at applying these materials for habitat protection," Padula said.

The research could benefit both Mars and lunar missions, potentially protecting habitats from micrometeorite strikes and enabling long-term human presence on both celestial bodies.

The Yokohama Rubber Co., Ltd., has commenced the practical testing of a technology that uses artificial intelligence (AI) to gauge air pressure from the sound made by tapping truck and bus tyres.

In collaboration with METRIKA, Inc., Yokohama Rubber is creating an artificial intelligence algorithm that can detect the sounds produced by tapping the tyre from a range of ambient noises, ascertain the sound interval – the time and duration of the sound – and calculate the tyre's air pressure based on the sound. Furthermore, METRIKA and Yokohama Rubber have created a specialised application prototype and are presently carrying out real-world testing at a business involved in transportation. By capturing the sound produced while tapping the tyre on a smartphone app, this technology will allow drivers to visually understand the tyre's air pressure and whether additional pressure is required. Anyone will be able to do a very accurate air-pressure check thanks to this technology, eliminating the requirement for a special device or any special skill.

The practical testing will be used by Yokohama Rubber to enhance the application's useability and the AI algorithm's accuracy. Furthermore, Yokohama Rubber intends to integrate this new technology into its in-house next-generation Tyre Management System (TMS), which leverages the Internet of Things (IoT) to suggest suitable goods and business strategies for organisations involved in transportation.

The Goodyear Tire & Rubber Company and TNO have successfully demonstrated that the integration of tyre intelligence technology into the automatic emergency braking (AEB) system of a vehicle has the potential to mitigate crashes even in challenging road conditions.

According to recent wet road testing, an improved AEB system with Goodyear SightLine technology may help reduce collisions at up to 80 kmph (50 mph) by applying brakes early. All things considered, the combination of AEB and SightLine insights on tyre and road condition data contributes to reliable performance in a variety of situations. This follows Goodyear and TNO's successful CES 2024 demonstration of tyre intelligence integration with antilock braking systems (ABS).

The automotive industry has placed a lot of emphasis on the AEB system, which applies the brakes automatically when a collision is about to occur in order to assist prevent or lessen the severity of crashes. The AEB system can work more efficiently in a variety of driving conditions, including low-friction surfaces like wet roads or ice, by integrating Goodyear SightLine, the company's suite of tyre intelligence solutions. Currently, existing systems are usually tuned for high-friction surfaces like dry asphalt. Tyre intelligence may give the AEB more detailed information about the real tyre and road conditions through the contact patch with the road, allowing for more intelligent and accurate decision-making.

Chris Helsel, Senior Vice President and Chief Technology Officer, Goodyear, said, "Safety is a cornerstone of Goodyear's commitment to innovation. By providing critical inputs about tyre and road conditions into AEB systems, we are helping OEMs and their customers take a leap forward in safety, well ahead of the National Highway Traffic Safety Administration's (NHTSA) 2029 mandate for AEB systems in passenger vehicles. Beyond this mandate, AEB systems will play a critical role in automated driving, helping to provide a comprehensive safety solution at all times."

Martijn Stamm, Marketing Director, Unit Mobility & Built Environment, TNO, said, "TNO is dedicated to enhancing the safety, efficiency and sustainability of vehicles. Our collaboration with Goodyear aims to predict the braking distance of a vehicle in more conditions, like dry and wet asphalt, and trigger the AEB timely to reduce accidents and ultimately safe lives. This knowledge is a key enabler for a safe introduction of higher levels of automation."

Italy-headquartered Rodolfo Comerio, a leading supplier of advanced systems for calendering lines, has come out with a new innovative solution, which it believes will further make plants more sustainable.

The company’s new calendering lines provides rigorous control, which enables thickness uniformity. Its production versatility processes a wide range of technical materials with different chemical and physical properties. This reduces production times and maximises productivity all the while cutting down on wastage.

Rodolfo Comerio stated that energy efficiency in buildings starts with roof insulation, which is also an effective way to cut down on thermal dispersion and enhance indoor comfort.

The company claims that materials manufactured with its calendering lines are higher efficient, have better durability even in extreme weather conditions and are much more sustainable.